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 Porch Enclosure Systems, Modularized Sunrooms, Screened Rooms, Patio Covers and Awnings


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Flat Pan Patio Cover Kits

Aluminum Flat Pan Roofing Systems

Aluminum Deck Covers and Carports
Proudly made in U.S. of A.

This 'materials supplied' Flat Pan patio cover and overhead canopy system features a roll formed aluminum pan construction and a four sided .050" roll formed aluminum fascia gutter keeping the aesthetic lines clean and simple. Flat-Pan canopy systems are often chosen for their strength and durability and come with a welcome price point for the cost conscious homeowner. With this simple locking pan design, installation is easy for the do-it-yourselfer. Custom Flat Pan patio cover designs are available. Simply go to our no obligation quote page and we will gladly quote you an engineered kit based on your specifications. Each system is engineered according to your local code requirements and we deliver throughout the contiguous USA!


 

 

Aluminum W Pan Patio Cover Kits

 

We do have a number of 2018 Specials priced out below, however...

Remember any size is possible!

Simply follow the outline on our "No Obligation Quotation Page." We will gladly quote you an engineered kit based on your specifications.

 

Features and Benefits

  • Easy-to-install roll & lock system (list of tools you may need)

  • Aluminum pans will not rust!

  • Painted aluminum finish - baked on enamel for a long lasting finish in all environments and resists scratches, corrosion and fading.

  • Factory painted extruded aluminum beams and posts (Paint Warranty)

  • .050" roll formed aluminum fascia gutters available white, bronze, clay, ivory, gray & brown (6 colors)

    Flat Pan Fascia Gutter Colors
     

  • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze

  • Roll formed aluminum roof pans are available in white or ivory

  • Roof pans are 3" tall by 8" wide or 3" tall by 12" wide. Roof pans come in thicknesses from .023" to .040" in the aluminum pans
    and in a .024 ga. galvalume pan (55% Aluminum-Zinc alloy coated galvanized steel).

  • The top carries a 4 sided fascia guttering system. The fascia gutter is 3" wide and 6" tall.

  • Flat Pan to Fascia GutterPrecision stamped fascia corners.

  • Flat Pans are captured in the top 3" of the fascia gutter. This allows for several connection points of the pan and gutter and leaves a larger channel for water runoff.

  • Other than the odd cleaning this is a no maintenance installation

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection

  • All quoted units are designed to meet 2012 IBC standards

  • Available in both wall attached and free-standing configurations

  • Downspouts are not included

  • All units come with instructions, fascia gutters for all four sides, 8" & 12" wide 'Flat' pans, corners, screws, sealant and scuppers, beams, posts, bottom brackets and hardware internal to the kit!

  • Get a No Obligation Quotation... Download: Pan System Patio Cover Quote Form

  • Don't hesitate to call us toll free with questions 1.844.404.0484

You will need to know your local (city / municipal building department) live load requirements (lb./sq.ft.) and wind speed requirements (mph.)

Your city building department is where building permits are issued from. You may or may not need an actual permit for your installation, and this is left as the sole responsibility of the homeowner. However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. Even though you may determine that you do not require a permit, you will still need to contact them to get your local building code requirements so that we can supply you with the 'correct' materials!

 

How to read the table: For example in the table below...
8'6" is how far you can go 'away from the wall' before the .023" thick pan needs to be supported under a 20 psf load requirement

 

3" x 12"  Flat Pan - Maximum Panel Simple Span

Live Load Wind Speed .023" .030"
20 90 8'6" 10'6"
30 90 8'6" 9'4"
40 90 7'11" 8'6"

3" x 8" Flat Pan - Maximum Panel Simple Span

Live Load Wind Speed .023" .030" .040"
20 90 7'7" 9'3" 10'10"
30 90 6'7" 8' 9'3"
40 90 5'7" 6'10" 7'11"

 

3"  x 8" Galvalume Flat Pan - Maximum Pan Spans
Live Load Wind Speed .024 ga.
20 90 15'
30 110 13'
40 120 11'

 

 

Flat Pan Patio Cover Terminology

 

 

 

 

2018 "Flat Pan" Roofing Systems

 

 

All pricing given below is
the delivered cost!

We ship this product throughout the contiguous USA
(delivered to your home)

 

Top Only Specials

Flat Pan - Top Only Systems come with...

Instructions, .050" roll formed aluminum fascia gutters for all four sides, 3" x 12" wide roll formed aluminum 'Flat' Pans, corners, screws, sealant and scuppers. The purchase of a top only system transfers the onus of the support structure and engineering standards to the customer.

 

Flat Pan | TOP ONLY Systems | .024" thick pans
(US$ Credit Card - delivered to US Residence*)

 

Flat Pan | TOP ONLY Systems | .030" thick pans
(US$ Credit Card - delivered to US Residence*)

8' projection x 16' Wide $998.81 delivered cost   8' projection x 16' Wide $1081.50 delivered cost
8' projection x 20' Wide $1162.88 delivered cost   8' projection x 20' Wide $1266.56 delivered cost
10' projection x 20' Wide $1307.25 delivered cost   10' projection x 20' Wide $1437.19 delivered cost
10' projection x 24' Wide $1485.75 delivered cost   10' projection x 24' Wide $1641.94 delivered cost
12' projection x 20' Wide $1480.50 delivered cost   12' projection x 20' Wide $1636.69 delivered cost
12' projection x 24' Wide $1672.13 delivered cost   12' projection x 24' Wide $1859.81 delivered cost
20' projection x 20' Wide $2082.94 delivered cost   20' projection x 20' Wide $2345.44 delivered cost
20' projection x 24' Wide $2405.81 delivered cost   20' projection x 24' Wide $2720.81 delivered cost

 

 

 

All pricing given below is
the delivered cost!

We ship this product throughout the contiguous USA
(delivered to your home)

 

Full Patio Cover Specials

Flat Pan - Full Patio Cover Systems come with...

Instructions, .050" roll formed aluminum fascia gutters for all four sides, 3" x 12" wide roll formed aluminum 'Flat' Pans, corners, screws, sealant, scuppers, extruded aluminum 3" x 3" x .078" - 10' posts, top brackets and fastener bars. Your poles will need to be cemented into the ground at least 2 feet. If you are installing on a deck or patio we can shorten the poles to 8' and provide bottom brackets at no extra cost! Posts will be installed directly under the front fascia gutter.

 

Flat Pan | Patio Cover Systems | .024" thick pans
(US$ Credit Card - delivered to US Residence*)

 

Flat Pan | Patio Cover Systems | .030" thick pans
(US$ Credit Card - delivered to US Residence*)

8' projection x 16' Wide | 3 posts | Rated for 20 psf $1241.76 delivered cost   8' projection x 16' Wide | 3 posts | Rated for 20 psf $1324.44 delivered cost
8' projection x 20' Wide | 4 posts | Rated for 20 psf $1470.39 delivered cost   8' projection x 20' Wide | 4 posts | Rated for 20 psf $1574.08 delivered cost
10' projection x 20' Wide | 3 posts | Not Rated $1543.63 delivered cost   10' projection x 20' Wide | 3 posts | Not Rated $1673.57 delivered cost
10' projection x 24' Wide | 4 posts | Not Rated $1786.71 delivered cost   10' projection x 24' Wide | 4 posts | Not Rated $1942.89 delivered cost
12' projection x 20' Wide | 4 posts | Not Rated $1788.02 delivered cost   12' projection x 20' Wide | 4 posts | Not Rated $1944.21 delivered cost
12' projection x 24' Wide | 4 posts | Not Rated $1979.64 delivered cost   12' projection x 24' Wide | 4 posts | Not Rated $2167.33 delivered cost

 

==========================================================================

 

The above tables are the pricing on our 2018 specials.

However any size is possible!

Simply follow the outline on our "No Obligation Quotation Page."

We will gladly quote you an engineered kit based on your specifications.

 

 

 

 

Use the link boxes above for more information on this product.
 

Doing it yourself does not mean doing it alone!
Toll Free: 1.844.404.0484

 

 

 

 
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Home Porch & Patio Kits

 

Hours of Operation:

Monday-Friday | 8:00 am to 6:00 pm ET*

Saturday | 10:00 am to 4:00 pm ET*

Sunday | Closed

*Except for US & CAN holidays

 

*In any case of price or information discrepancy, this web site shall be taken as correct. All prices are subject to change without notice.
Web site pricing  - - In Canada: does not include freight rate up-charges to Newfoundland and Labrador, Vancouver Island, Nunavut, NWT, or the Yukon
Web site pricing  - - In USA: is for delivery within the contiguous US and does not include freight rate up-charges to AK, HI, PR or US Virgin Islands

 

*Some exceptions may apply.
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