Aluminum
DIY Flat Pan Patio Cover Kits
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Flat Pan Deck Cover Roofing Systems
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Build Your Own Aluminum
Deck Cover or
Carport
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Current Delivery Zones |
Proudly made in U.S. of A. |
This "materials supplied"
Flat Pan patio
cover and carport kit features a roll
formed aluminum
pan construction and a four sided .050" roll formed
aluminum fascia gutter keeping the
aesthetic lines clean and simple. Aluminum Flat-Pan patio
covers are
often chosen for their strength and durability and come
with a welcome price point for the cost conscious
homeowner. With this simple locking flat-pan design, installation
is easy for the
do-it-yourselfer. Custom Flat Pan patio cover designs are
available in a 'top only' format. Simply go to our
no obligation quote page
and we will gladly quote you an engineered kit based on your
specifications. Each system is engineered according to your local code
requirements!
We have been doing this
for over 20 years...
You can be confident with
the answers we give.
Know who you are
dealing with!
Our roll formed aluminum Flat pan systems form a strong,
structurally
sound roof
as well as a
weatherproof barrier protecting
your patio or vehicle from the elements. |
Click
on the Links Below for
Complete Flat Pan Patio Cover Information
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Strength
Quality
Customization
DIY Installation |
*Click* |
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Flat Pan Patio
Cover
Features and
Benefits
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Easy-to-install roll & lock system
(list of tools you may need)
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Aluminum pans will not rust!
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Painted aluminum finish - baked
on enamel for a long lasting finish in all
environments and resists scratches, corrosion and
fading.
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Factory painted extruded aluminum beams
and posts (Paint Warranty)
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.050"
roll formed aluminum fascia gutters available white,
bronze, clay, ivory, gray, brown & black (7
colors)
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Posts with wall thicknesses of .078" / .125" gauge extruded aluminum
available in white, ivory or dark bronze
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Roll formed aluminum roof pans are available in white
or ivory
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Roof pans are 3" tall by 12" wide. Roof pans come in
thicknesses from .025" to .032" in the aluminum pans
and in a 26 gauge Galvalume pan (55% Aluminum-Zinc
alloy coated galvanized steel).
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The top carries a 4 sided
fascia guttering system. The fascia gutter is 3"
wide and 6" tall.
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Precision stamped fascia corners.
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Flat Pans are captured in the top
3" of the fascia gutter. This allows for several
connection points of the pan and gutter and leaves a
larger channel for water runoff.
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Other than the odd cleaning this is
a no maintenance installation
(how
to keep your patio cover
clean!)
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The drop from house wall to the
front of the unit is fixed at 1/4" per foot of
projection
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All quoted units are designed to meet 2019 IBC
standards
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Available in both
wall attached and free-standing configurations
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Downspouts are included
in all quotations
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All units come with
instructions, fascia gutters for all four sides,
12" wide 'Flat' pans, corners, screws,
sealant and scuppers, beams, posts, bottom
brackets and hardware internal
to the kit!
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Get a No
Obligation Quotation... Download:
Flat Pan Patio Cover Quote Form
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Don't
hesitate to call us toll free with questions
1.844.404.0484
Special
Note:
You will
need to know your local live
load requirements (lbs./sq.ft. &
mph.) as dictated by your
city/municipality. Your
local building department is
where building permits are
issued from. You may or may not
need an actual permit for your
installation. This
responsibility rests with the
homeowner. If a permit is
required, it is our strong
recommendation that you acquire
your permit prior to purchase.
A few words about permits...
<click>
However, panel thickness, beam
placements, beam size, distance
between posts out front... all
are a function of the load (snow
& wind) that your cover
will be subject to. We ask that you acquire the load requirements
for your area, so that we can supply
you with the 'correct' thickness and configuration of materials
for a safe and long lasting installation!
A few 'popular' sizes are priced out below, BUT...
We will be pleased to
email you a no obligation quotation
you can count on for the size you need!
Click
Here to get a 'No Obligation'
Quotation
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IMPORTANT:
Current
Delivery Zones
Flat Pan Patio Cover Systems
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Popular Sizes
Included:
3" x 12" aluminum roof
pans, 4 sides of .050
roll formed aluminum fascia gutter, corner
connections, sealant, 1/2" TEK screws,
beam, posts, connection hardware, downspout assembly, caulking and touch up paint.
Refer to the load table below for panel spans under load...
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Quote #643773SPF |
8' Projection
(away from wall) |
by |
16' Wide
(along the wall) |
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$1940.49 USD* |
Patio Cover Details
(Click for
Layout) |
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Quote #643774SPF |
10' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$2888.57 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #643775SPF |
12' Projection
(away from wall) |
by |
24' Wide
(along the wall) |
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$3656.25 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #643776SPF |
12' Projection
(away from wall) |
by |
32' Wide
(along the wall) |
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$4854.88 USD* |
Patio Cover
Details
(Click for
Layout) |
Pay by Visa, Master Card
OR
Save 4% by Cashier's Check
*Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
Flat Pan Top Only Systems
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Popular Sizes
Customer will supply the
support structure (a set of beam and posts or an existing set of walls).
Included:
3" x 12" aluminum roof pans, 4 sides of .050
roll formed aluminum fascia gutter, corner
connections, sealant, 1/2" TEK screws,
downspouts, caulking and touch up paint. Refer to
the load table below for panel spans under load... The
purchase of a top only system transfers the
responsibility of support structure and engineering standards
to the customer.
*Pricing is given as the delivered
cost however some states may incur extra shipping charges.
IMPORTANT:
Current Delivery Zones
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Quote #643769SPF |
8' Projection
(away from wall) |
by |
16' Wide
(along the wall) |
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$1432.12 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #643770SPF |
10' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$2194.28 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #643771SPF |
12' Projection
(away from wall) |
by |
24' Wide
(along the wall) |
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$2821.43 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #643772SPF |
12' Projection
(away from wall) |
by |
32' Wide
(along the wall) |
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$3685.37 USD* |
Patio Cover
Details
(Click for
Layout) |
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Familiarize yourself with our
terminologies!
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How to read the table:
For example in the table below...
10'6" is how far you can go 'away from the wall' before the .032" thick pan needs
to be supported
with a beam & posts - under a 20psf. live load
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3" x 12"
Aluminum Flat Pan - Maximum Panel Span |
3" x 12" Galvalume Flat
Pan |
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Live Load |
Wind Speed |
.025" |
.032" |
26 ga. |
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20 |
115 |
8'6" |
10'6" |
13' |
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30 |
115 |
8'6" |
9'4" |
11'8" |
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40 |
115 |
7'11" |
8'6" |
10'8" |
Current Delivery Zones
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We Are Here For You!
We've been doing
"Do-It-Yourself" for 20+
years!
We have access to
all the engineering on all
our components so we can
help make sure that what you
build will last a lifetime!
Our people are not
commissioned, so there are
no sales pressures and no
need to 'upsell' you on
something you actually don't
need.
We are simply here to
help and get you the DIY
materials you need to
accomplish your goals!
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Doing it yourself does not mean doing
it alone!
Toll Free: 1.844.404.0484
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