Do-It-Yourself Home, Porch & Patio Kits and Materials

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This is Where You are:  Home-Page | Aluminum Patio Covers | Flat Pan Patio Covers

Aluminum Flat Pan Patio Cover Kits

DIY Flat Pan Top Only Roofing Systems


Proudly made in U.S. of A.

Aluminum Deck Covers and Carports

 

This "materials supplied" Flat Pan patio cover and carport kit features a roll formed aluminum pan construction and a four sided .050" roll formed aluminum fascia gutter keeping the aesthetic lines clean and simple. Aluminum Flat-Pan patio covers are often chosen for their strength and durability and come with a welcome price point for the cost conscious homeowner. With this simple locking flat-pan design, installation is easy for the do-it-yourselfer. Custom Flat Pan patio cover designs are available in a 'top only' format. Simply go to our no obligation quote page and we will gladly quote you an engineered kit based on your specifications. Each system is engineered according to your local code requirements!

 

 

 

Flat Pan Patio Cover Kits

We have been doing this for over 20 years...
You can be confident with the answers we give.
Know who you are dealing with!

 

Toll Free: 1.844.404.0484

Current Delivery Zones

 

Our roll formed aluminum and Galvalume pan systems form a strong,
structurally sound roof as well as a weatherproof barrier protecting your patio
or vehicle from the elements.

 

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Flat Pan to Fascia Gutter


Features and Benefits

  • Easy-to-install roll & lock system (list of tools you may need)

  • Aluminum pans will not rust!

  • Painted aluminum finish - baked on enamel for a long lasting finish in all environments and resists scratches, corrosion and fading.

  • Factory painted extruded aluminum beams and posts (Paint Warranty)

  • .050" roll formed aluminum fascia gutters available white, bronze, clay, ivory, gray & brown (6 colors)

    Flat Pan Fascia Gutter Colors
     

  • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze

  • Roll formed aluminum roof pans are available in white or ivory

  • Roof pans are 3" tall by 12" wide. Roof pans come in thicknesses from .024" to .030" in the aluminum pans
    and in a .024 ga. Galvalume pan (55% Aluminum-Zinc alloy coated galvanized steel).

  • The top carries a 4 sided fascia guttering system. The fascia gutter is 3" wide and 6" tall.

  • Precision stamped fascia corners.

  • Flat Pans are captured in the top 3" of the fascia gutter. This allows for several connection points of the pan and gutter and leaves a larger channel for water runoff.

  • Other than the odd cleaning this is a no maintenance installation (how to keep your patio cover clean!)

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection

  • All quoted units are designed to meet 2019 IBC standards

  • Available in both wall attached and free-standing configurations

  • Downspouts are included

  • All units come with instructions, fascia gutters for all four sides, 12" wide 'Flat' pans, corners, screws, sealant and scuppers, beams, posts, bottom brackets and hardware internal to the kit!
     

  • Get a No Obligation Quotation... Download: Flat Pan Patio Cover Quote Form
     

  • Don't hesitate to call us toll free with questions 1.844.404.0484

You will need to know your local (city / municipal building department) live load requirements (lb./sq.ft.) and wind speed requirements (mph.)

Your city building department is where building permits are issued from. You may or may not need an actual permit for your installation, and this is left as the sole responsibility of the homeowner. It is our strong recommendation that you acquire your permit prior to purchase. We can help with that! However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. Even though you may  not require a permit, you will still need to contact them to get your local building code requirements so that we can supply you with the 'correct' materials!

 

 

 

 

Flat Pan Patio Cover Systems - Popular Sizes

Included: 3" x 12" aluminum roof pans, 4 sides of .050 roll formed aluminum fascia gutter, corner connections, sealant, 1/2" TEK screws, beam, posts, connection hardware, downspout assembly, caulking and touch up paint.  Refer to the load table below for panel spans under load...
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

Quote #641607

  Quote #641608   Quote #641609   Quote #641610

You probably do not see the size
you need. No Problem!
 

IMPORTANT:  Current Delivery Zones

 


Pay by Visa, Master Card OR Save 4% by Cashier's Check

8' Projection
(away from wall)
  10' Projection
(away from wall)
  12' Projection
(away from wall)
  12' Projection
(away from wall)

X

  X   X   X
16' Wide
(along the wall)
  20' Wide
(along the wall)
  24' Wide
(along the wall)
  32' Wide
(along the wall)
             
$1969.65 USD*   $2844.83 USD*   $3646.36 USD*   $4699.36 USD*
$1890.86 USD*   $2731.04 USD*   $3500.51 USD*   $4511.38 USD*
             
Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details

 

 

 

Flat Pan Top Only Systems - Popular Sizes

Customer will supply the support structure (a set of beam and posts or an existing set of walls).

Included: 3" x 12" aluminum roof pans, 4 sides of .050 roll formed aluminum fascia gutter, corner connections, sealant, 1/2" TEK screws, drain scuppers, caulking and touch up paint. Refer to the load table below for panel spans under load... The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

Quote #641603

  Quote #641604   Quote #641605   Quote #641606

You probably do not see the size
you need. No Problem!
 

IMPORTANT:  Current Delivery Zones

 


Pay by Visa, Master Card OR Save 4% by Cashier's Check

8' Projection
(away from wall)
  10' Projection
(away from wall)
  12' Projection
(away from wall)
  12' Projection
(away from wall)

X

  X   X   X
16' Wide
(along the wall)
  20' Wide
(along the wall)
  24' Wide
(along the wall)
  32' Wide
(along the wall)
             
$1408.98 USD*   $2116.55 USD   $2753.01 USD   $3551.96 USD*
$1352.62 USD*   $2031.88 USD*   $2642.89 USD*   $3409.88 USD*
             
Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details

 

 

 

Familiarize yourself with our terminologies!

How to read the table:

For example in the table below...
10'6" is how far you can go 'away from the wall' before the .030" thick pan needs
to be supported with a beam & posts - under a 20psf. live load

3" x 12"  Flat Pan - Maximum Panel Simple Span

3" x 12" Galvalume Flat Pan

Live Load Wind Speed .024" .030" .024 ga.
20 115 8'6" 10'6" 13'
30 115 8'6" 9'4" 11'8"
40 115 7'11" 8'6" 10'8"

 

 

 

 

 

The manufacturer reserves the right to send longer / wider than ordered material, requiring the DIY customer to make the final cuts on site in order to achieve the desired finished size.

 

 

We have some Top Only and Complete Patio Cover specials listed above...

Don't see your size? No Problem!

Simply follow the outline on our "Get a No Obligation Quotation"
We will gladly quote you an engineered kit based on your specifications

 

 

 

 

 

Use the link boxes above for more information on this product.

Doing it yourself does not mean doing it alone!
 

 

 

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