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Do-It-Yourself Home, Porch & Patio Kits and Materials


Porch Screening Systems, Insulated Modular Walls, Modular Sunrooms,
Screened Enclosures, Aluminum Patio Covers & Window Awnings

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From Innovation to Transformation... Doing it yourself does not mean doing it alone!

DIY Applications Designed for the Average Homeowner!

 
Location Tool:  Home-Page | Aluminum Patio Covers | Flat Pan Patio Covers

Aluminum Flat Pan Patio Cover Kits

DIY Flat Pan Top Only Roofing Systems

Aluminum Deck Covers and Carports
Proudly made in U.S. of A.

 

This "materials supplied" Flat Pan patio cover and carport kit features a roll formed aluminum pan construction and a four sided .050" roll formed aluminum fascia gutter keeping the aesthetic lines clean and simple. Aluminum Flat-Pan patio covers are often chosen for their strength and durability and come with a welcome price point for the cost conscious homeowner. With this simple locking flat-pan design, installation is easy for the do-it-yourselfer. Custom Flat Pan patio cover designs are available in a 'top only' format. Simply go to our no obligation quote page and we will gladly quote you an engineered kit based on your specifications. Each system is engineered according to your local code requirements and we deliver throughout the contiguous USA!

 

What you need to know...

We have been doing this for over 18 years...
You can be confident with the answers we give. Know who you are dealing with!

Toll Free: 1.844.404.0484

 

We ship this product nationwide throughout the contiguous USA

Our insulated laminated roof panels snap together tightly, forming a strong, structurally sound roof
as well as a weatherproof barrier protecting your patio or vehicle from the elements.

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

» Flat Pan Patio Cover Homepage
» Flat Pan Patio Cover Special Pricing
» How to Receive a 'No Obligation' Quotation
» Product Pictures & Illustrations
» Back to the Patio Cover Homepage

Installation Guide

Flat Pan Patio Cover Quote Form

 

Aluminum W Pan Patio Cover Kits

Features and BenefitsFlat Pan to Fascia Gutter

  • Easy-to-install roll & lock system (list of tools you may need)

  • Aluminum pans will not rust!

  • Painted aluminum finish - baked on enamel for a long lasting finish in all environments and resists scratches, corrosion and fading.

  • Factory painted extruded aluminum beams and posts (Paint Warranty)

  • .050" roll formed aluminum fascia gutters available white, bronze, clay, ivory, gray & brown (6 colors)

    Flat Pan Fascia Gutter Colors
     

  • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze

  • Roll formed aluminum roof pans are available in white or ivory

  • Roof pans are 3" tall by 8" wide or 3" tall by 12" wide. Roof pans come in thicknesses from .023" to .040" in the aluminum pans
    and in a .024 ga. galvalume pan (55% Aluminum-Zinc alloy coated galvanized steel).

  • The top carries a 4 sided fascia guttering system. The fascia gutter is 3" wide and 6" tall.

  • Precision stamped fascia corners.

  • Flat Pans are captured in the top 3" of the fascia gutter. This allows for several connection points of the pan and gutter and leaves a larger channel for water runoff.

  • Other than the odd cleaning this is a no maintenance installation

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection

  • All quoted units are designed to meet 2017 IBC standards

  • Available in both wall attached and free-standing configurations

  • Downspouts are not included

  • All units come with instructions, fascia gutters for all four sides, 8" & 12" wide 'Flat' pans, corners, screws, sealant and scuppers, beams, posts, bottom brackets and hardware internal to the kit!

  • Get a No Obligation Quotation... Download: Flat Pan Patio Cover Quote Form

  • Don't hesitate to call us toll free with questions 1.844.404.0484

You will need to know your local (city / municipal building department) live load requirements (lb./sq.ft.) and wind speed requirements (mph.)

Your city building department is where building permits are issued from. You may or may not need an actual permit for your installation, and this is left as the sole responsibility of the homeowner. It is our strong recommendation that you acquire your permit prior to purchase. We can help with that! However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. Even though you may  not require a permit, you will still need to contact them to get your local building code requirements so that we can supply you with the 'correct' materials!

 

Flat Pan Patio Cover Pricing

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We have some Top Only Patio Cover pricing listed below...

Don't see your size? No Problem!

(click) "Get a No Obligation Quotation" (click)

 

 

 

 

We ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered cost
however *some states may incur extra shipping charges.

Flat Pan Top Only Systems

Top Only | Customer will supply the support structure...
a set of beam and posts or an existing set of walls.


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

Don't see your size? No Problem!        |       (click) "Get a No Obligation Quotation" (click)

 

$1154.55 USD* ... $1511.43 USD* ... $1920.15 USD* ... $2452.29 USD*
Quote #641603   Quote #641604   Quote #641605   Quote #641606



8' Projection (away from wall)

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16' Wide (along the wall)

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Includes all hardware 'internal' to the
patio cover. The drop (house wall to
the front of the unit) is fixed at 1/4"
per foot of projection

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 3"x 12" Flat Pans | .030" thickness

Pans will span 10'6" under 20/115 loading

 



10' Projection (away from wall)

•••••••••••••••••

20' Wide (along the wall)

•••••••••••••••••

Includes all hardware 'internal' to the
patio cover. The drop (house wall to
the front of the unit) is fixed at 1/4"
per foot of projection

•••••••••••••••••

 3"x 12" Flat Pans | .030" thickness

Pans will span 10'6" under 20/115 loading

 



12' Projection (away from wall)

•••••••••••••••••

24' Wide (along the wall)

•••••••••••••••••

Includes all hardware 'internal' to the
patio cover. The drop (house wall to
the front of the unit) is fixed at 1/4"
per foot of projection

•••••••••••••••••

 3"x 12" Flat Pans | .030" thickness

Pans will span 10'6" under 20/115 loading

 



12' Projection (away from wall)

•••••••••••••••••

32' Wide (along the wall)

•••••••••••••••••

Includes all hardware 'internal' to the
patio cover. The drop (house wall to
the front of the unit) is fixed at 1/4"
per foot of projection

•••••••••••••••••

 3"x 12" Flat Pans | .030" thickness

Pans will span 10'6" under 20/115 loading

             
You Get: The top only systems above come with instructions, .050" roll formed fascia gutters for all four sides, 3" x 12" x .030" roll formed aluminum 'Flat' pans, corners, screws, sealant and scuppers. The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.

 

 

 

Familiarize yourself with our terminologies!

How to read the table:

 

For example in the table below...
10'6" is how far you can go 'away from the wall' before the .030" thick pan needs
to be supported with a beam & posts - under a 20psf. live load

3" x 12"  Flat Pan - Maximum Panel Simple Span

3" x 8" Galvalume Flat Pan

Live Load Wind Speed .023" .030" .024 ga.
20 115 8'6" 10'6" 13'
30 115 8'6" 9'4" 11'8"
40 115 7'11" 8'6" 10'8"

 

 

 

Flat Pan Patio Cover Pricing

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We have some Complete Patio Cover pricing listed below...

Don't see your size? No Problem!

(click) "Get a No Obligation Quotation" (click)

 

 

We ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered cost
however *some states may incur extra shipping charges.

Flat Pan Patio Cover Systems

Patio Cover | This system includes the support structure...
beam and posts with connection brackets & hardware.


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

Don't see your size? No Problem!        |       (click) "Get a No Obligation Quotation" (click)

 

 

$1462.70 USD* ... $1914.78 USD* ... $2423.20 USD*
Quote #641607   Quote #641608   Quote #641609
8' Projection

(away from wall)

16' Wide
(along the wall)

••••••••••••••••••••••••••••••••••

» Configuration designed for 20 psf | 115 mph loading

» Includes 3" x 12" .030" thick roof panels

» 4 sides | .050" Roll Formed Fascia Gutter

» (4) Outside fascia gutter corners

» Includes 3" x 3" x .078" x 16' beam

» Includes (3) 3" x 3" x .078" x 8' posts

» Post to beam brackets & hardware

» Bottom post brackets & hardware

» Screws, sealant, scuppers & touch up paint

•••••••••••••••••

 

10' Projection

(away from wall)

20' Wide
(along the wall)

••••••••••••••••••••••••••••••••••

» Configuration designed for 20 psf | 115 mph loading

» Includes 3" x 12" .030" thick roof panels

» 4 sides | .050" Roll Formed Fascia Gutter

» (4) Outside fascia gutter corners

» Includes 3" x 3" x .078" x 20' beam

» Includes (4) 3" x 3" x .078" x 8' posts

» Post to beam brackets & hardware

» Bottom post brackets & hardware

» Screws, sealant, scuppers & touch up paint

•••••••••••••••••

 

12' Projection

(away from wall)

24' Wide
(along the wall)

••••••••••••••••••••••••••••••••••

» Configuration designed for 20 psf | 115 mph loading

» Includes 3" x 12" .030" thick roof panels

» 4 sides | .050" Roll Formed Fascia Gutter

» (4) Outside fascia gutter corners

» Includes 3" x 3" x .125" x 24' beam

» Includes (4) 3" x 3" x .078" x 8' posts

» Post to beam brackets & hardware

» Bottom post brackets & hardware

» Screws, sealant, scuppers & touch up paint

•••••••••••••••••

   

 

 

$3075.89 USD* Familiarize yourself with our terminologies!

 

Quote #641610
12' Projection

(away from wall)

32' Wide
(along the wall)

••••••••••••••••••••••••••••••••••

» Configuration designed for 20 psf | 115 mph loading     » Includes 3" x 12" .030" thick roof panels

» 4 sides | .050" Roll Formed Fascia Gutter     » (4) Outside fascia gutter corners

» Includes (2) 3" x 3" x .125" x 16' beams     » Includes (5) 3" x 3" x .078" x 8' posts

» Post to beam brackets & hardware     » Bottom post brackets & hardware

» Screws, sealant, scuppers & touch up paint

•••••••••••••••••

 

 

We have some Top Only and Complete Patio Cover specials listed above...

Don't see your size? No Problem!

Simply follow the outline on our "Get a No Obligation Quotation"
We will gladly quote you an engineered kit based on your specifications

 

 

 

What you need to know...

We have been doing this for over 18 years...
You can be confident with the answers we give. Know who you are dealing with!

Toll Free: 1.844.404.0484

 

We ship this product nationwide throughout the contiguous USA

Our insulated laminated roof panels snap together tightly, forming a strong, structurally sound roof
as well as a weatherproof barrier protecting your patio or vehicle from the elements.

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

» Flat Pan Patio Cover Homepage
» Flat Pan Patio Cover Special Pricing
» How to Receive a 'No Obligation' Quotation
» Product Pictures & Illustrations
» Back to the Patio Cover Homepage

Installation Guide

Flat Pan Patio Cover Quote Form

 

 

Use the link boxes above for more information on this product.

Doing it yourself does not mean doing it alone!
 

 

 

 

 


Hours of Operation:

Monday-Friday | 8:00 am to 6:00 pm ET*

Saturday | 10:00 am to 4:00 pm ET*

Sunday | Closed

*Except for US & CAN holidays

Home Porch & Patio DIY Kits


*In any case of price or information discrepancy, this web site shall be taken as correct. All prices are subject to change without notice.

Web site pricing  - - In Canada: does not include freight rate up-charges to Newfoundland and Labrador, Vancouver Island, Nunavut, NWT, or the Yukon
Web site pricing  - - In USA: is for delivery within the contiguous US and does not include freight rate up-charges to AK, HI, PR or US Virgin Islands

 

*Some exceptions may apply.
Click for details

 

 


Pay by Visa, Master Card OR Save 4% by Cashier's Check

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