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Porch Screening Systems, Insulated Walls, Modular Sunrooms, Screen Enclosures, Patio Covers & Awnings

DIY Applications Designed for the Average Homeowner!

 

Location Tool:  Home-Page | Aluminum Patio Covers | Flat Pan Patio Covers
 
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Aluminum Flat Pan Patio Cover Kits

DIY Flat Pan Top Only Roofing Systems

Aluminum Deck Covers and Carports
Proudly made in U.S. of A.

 

This "materials supplied" Flat Pan patio cover and carport kit features a roll formed aluminum pan construction and a four sided .050" roll formed aluminum fascia gutter keeping the aesthetic lines clean and simple. Aluminum Flat-Pan patio covers are often chosen for their strength and durability and come with a welcome price point for the cost conscious homeowner. With this simple locking flat-pan design, installation is easy for the do-it-yourselfer. Custom Flat Pan patio cover designs are available in a 'top only' format. Simply go to our no obligation quote page and we will gladly quote you an engineered kit based on your specifications. Each system is engineered according to your local code requirements and we deliver throughout the contiguous USA!


 

 

Aluminum W Pan Patio Cover Kits

 

We do have a number of 2019 Specials priced out below, however...

Remember any size is possible!

Simply follow the outline on our "No Obligation Quotation Page." We will gladly quote you an engineered kit based on your specifications.

 

Features and Benefits

  • Easy-to-install roll & lock system (list of tools you may need)

  • Aluminum pans will not rust!

  • Painted aluminum finish - baked on enamel for a long lasting finish in all environments and resists scratches, corrosion and fading.

  • Factory painted extruded aluminum beams and posts (Paint Warranty)

  • .050" roll formed aluminum fascia gutters available white, bronze, clay, ivory, gray & brown (6 colors)Flat Pan to Fascia Gutter

    Flat Pan Fascia Gutter Colors
     

  • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze

  • Roll formed aluminum roof pans are available in white or ivory

  • Roof pans are 3" tall by 8" wide or 3" tall by 12" wide. Roof pans come in thicknesses from .023" to .040" in the aluminum pans
    and in a .024 ga. galvalume pan (55% Aluminum-Zinc alloy coated galvanized steel).

  • The top carries a 4 sided fascia guttering system. The fascia gutter is 3" wide and 6" tall.

  • Precision stamped fascia corners.

  • Flat Pans are captured in the top 3" of the fascia gutter. This allows for several connection points of the pan and gutter and leaves a larger channel for water runoff.

  • Other than the odd cleaning this is a no maintenance installation

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection

  • All quoted units are designed to meet 2012 IBC standards

  • Available in both wall attached and free-standing configurations

  • Downspouts are not included

  • All units come with instructions, fascia gutters for all four sides, 8" & 12" wide 'Flat' pans, corners, screws, sealant and scuppers, beams, posts, bottom
    brackets and hardware internal to the kit!

  • Get a No Obligation Quotation... Download: Pan System Patio Cover Quote Form

  • Don't hesitate to call us toll free with questions 1.844.404.0484

You will need to know your local (city / municipal building department) live load requirements (lb./sq.ft.) and wind speed requirements (mph.)

Your city building department is where building permits are issued from. You may or may not need an actual permit for your installation, and this is left as the sole responsibility of the homeowner. It is our strong recommendation that you acquire your permit prior to purchase. We can help with that! However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. Even though you may determine that you do not require a permit, you will still need to contact them to get your local building code requirements so that we can supply you with the 'correct' materials!

 

How to read the table: For example in the table below...
8'6" is how far you can go 'away from the wall' before the .023" thick pan needs to be supported under a 20 psf load requirement

 

3" x 12"  Flat Pan - Maximum Panel Simple Span

Live Load Wind Speed .023" .030"
20 115 8'6" 10'6"
30 115 8'6" 9'4"
40 115 7'11" 8'6"
3"  x 8" Galvalume Flat Pan - Maximum Pan Spans
Live Load Wind Speed .024 ga.
20 115 13'
30 115 11'8"
40 115 10'8"

 

 

Flat Pan Patio Cover Terminology

 

 

2019 "Flat Pan" Patio Cover Specials

 

Top Only Specials

 

3" x 12" x .030" Roll Formed Aluminum Flat Pan - Top Only Patio Covers designed for 20 psf / 115 mph load requirements...

We ship this product, to your home, nation-wide, throughout the contiguous USA*

(*Some states may incur extra shipping charges)

 3"x 12" Flat Pans | .030" thickness

Pans will span 10'6" under 20/115 loading

US$ Credit Card
(delivered to US Residence*)

You Get: Instructions, .050" roll formed aluminum fascia gutters for all four sides, 3" x 12" x .030" wide roll formed aluminum 'Flat' Pans, corners, screws, sealant and scuppers. The purchase of a top only system transfers the onus of the support structure and engineering standards to the customer.

Quote #209919F  |  12' Projection x 16' Wide

$1375.00


This is a *Top Only* System

Projection = distance away from building  |    Width = distance along the building

 

Top Only | Customer will supply the support structure...
a set of beam and posts or an existing set of walls.

 

Includes all hardware 'internal' to the patio cover

The drop (house wall to the front of the unit) is fixed at 1/4" per foot of projection

Quote #209920F  |  12' Projection x 20' Wide

$1593.75

Quote #209921F  |  12' Projection x 24' Wide

$1831.25

Quote #209922F |  12' Projection x 32' Wide

$2343.75

 

.

 

 

3" x 8" x 24 ga. Galvalume Flat Pan - Top Only Patio Covers designed for 20 psf / 115 mph load requirements...

We ship this product, to your home, nation-wide, throughout the contiguous USA*

(*Some states may incur extra shipping charges)

 3"x 8" Galvalume Flat Pans | 24 ga. thickness

Pans will span 13' under 20/115 loading

Pans will span 10'8" under 40/115 loading

US$ Credit Card
(delivered to US Residence*)

You Get: Instructions, .050" roll formed aluminum fascia gutters for all four sides, 3" x 8" x 24 ga. wide Galvalume 'Flat' Pans, corners, screws, sealant and scuppers. The purchase of a top only system transfers the onus of the support structure and engineering standards to the customer.

Quote #209919FB  |  12' Projection x 16' Wide

$1426.25


This is a *Top Only* System

Projection = distance away from building  |    Width = distance along the building

 

Top Only | Customer will supply the support structure...
a set of beam and posts or an existing set of walls.

 

Includes all hardware 'internal' to the patio cover

The drop (house wall to the front of the unit) is fixed at 1/4" per foot of projection

Quote #209920FB  |  12' Projection x 20' Wide

$1683.75

Quote #209921FB  |  12' Projection x 24' Wide

$1941.25

Quote #209922FB |  12' Projection x 32' Wide

$2487.50

 

 

 

Complete Patio Cover Specials

 

3" x 12" x .030" Roll Formed Aluminum Flat Pan - Complete Patio Covers designed for 20 psf / 115 mph load requirements...

Instructions, .050" roll formed aluminum fascia gutters for all four sides, 3" x 12" wide roll formed aluminum 'Flat' Pans, corners, screws, sealant, scuppers, extruded aluminum 3" x 3" x .078" - 8' posts, extruded aluminum beam, top and bottom brackets and fastener bars. If you wish to cement / bury your posts in ground... no problem. We can supply longer posts!

 

We ship this product, to your home, nation-wide, throughout the contiguous USA*

(*Some states may incur extra shipping charges)

3"x 12" Flat Pans | .030" thickness

Pans will span 10'6" under 20/115 loading

# of Posts

Set-Back Beam

*Placed at the 11' mark

Pan Span
@ 20/115 Rating

Beam Placement
(out from wall)

Maximum distance
between posts
*20/115 load requirement

US$  - 
Credit Card
Delivery Included

Quote #209919FA  |  12' Projection x 16' Wide

(3) x 8'

(1) x 16' | 3" x 3" x  .125"

10'6"

10'6"

8'6"

$1747.38

Quote #209920FA  |  12' Projection x 20' Wide

(4) x 8'

(1) x 20' | 3" x 3" x  .078"

10'6"

10'6"

6'8"

$2018.75

Quote #209921FA |  12' Projection x 24' Wide

(4) x 8'

(1) x 24' | 3" x 3" x  .125"

10'6"

10'6"

8'6"

$2343.25

Quote #209922FA |  12' Projection x 32' Wide

(5) x 8'

(2) x 16' | 3" x 3" x  .125"

10'6"

10'6"

8'6"

$3014.75

 

 

.

 

 

3" x 8" x 24 ga. Galvalume Flat Pan - Complete Patio Covers designed for 20 psf / 115 mph load requirements...

Instructions, .050" roll formed aluminum fascia gutters for all four sides, 3" x 8" wide Galvalume 'Flat' Pans, corners, screws, sealant, scuppers, extruded aluminum 3" x 3" x .078" - 8' posts, top and bottom brackets and fastener bars. NO BEAM! Posts placed directly under the front fascia gutter. If you wish to cement / bury your posts in ground... no problem. We can supply longer posts!

 

We ship this product, to your home, nation-wide, throughout the contiguous USA*

(*Some states may incur extra shipping charges)

3"x 8" Galvalume Flat Pans | 24 ga. thickness

Pans will span 13' under 20/115 loading

# of Posts

Set-Back Beam

Pan Span
@ 20/115 Rating

Posts under Front Fascia Gutter

Maximum distance
between posts
*20/115 load requirement

US$  - 
Credit Card
Delivery Included

Quote #209919FC  |  12' Projection x 16' Wide

(3) x 8'

n/a

13'

12'

6'10"

$1640.38

Quote #209920FC  |  12' Projection x 20' Wide

(4) x 8'

n/a

13'

12'

6'10"

$1979.25

Quote #209921FC |  12' Projection x 24' Wide

(5) x 8'

n/a

13'

12'

6'10"

$2298.75

Quote #209922FC |  12' Projection x 32' Wide

(6) x 8'

n/a

13'

12'

6'10"

$2940.13

 

 

.

 

 

3" x 8" x 24 ga. Galvalume Flat Pan - Complete Patio Covers designed for 40 psf / 115 mph load requirements...

Instructions, .050" roll formed aluminum fascia gutters for all four sides, 3" x 8" wide Galvalume 'Flat' Pans, corners, screws, sealant, scuppers, extruded aluminum 3" x 3" x .078" - 8' posts, extruded aluminum beam, top and bottom brackets and fastener bars. If you wish to cement / bury your posts in ground... no problem. We can supply longer posts!

 

We ship this product, to your home, nation-wide, throughout the contiguous USA*

(*Some states may incur extra shipping charges)

3"x 8" Galvalume Flat Pans | 24 ga. thickness

Pans will span 10'8" under 40/115 loading

# of Posts

Set-Back Beam

*Placed at the 10'8" mark

Pan Span
@ 40/115 Rating

Beam Placement
(out from wall)

Maximum distance
between posts
*20/115 load requirement

US$  - 
Credit Card
Delivery Included

Quote #209919FD  |  12' Projection x 16' Wide

(4) x 8'

(1) x 16' | 3" x 3" x  .125"

10'8"

10'8"

5'11"

$1864.88

Quote #209920FD  |  12' Projection x 20' Wide

(4) x 8'

(1) x 20' | 3" x 3" x  .078"

10'8"

10'8"

5'11"

$2162.50

Quote #209921FD |  12' Projection x 24' Wide

(5) x 8'

(1) x 24' | 3" x 3" x  .125"

10'8"

10'8"

5'11"

$2526.38

Quote #209922FD |  12' Projection x 32' Wide

(6) x 8'

(1) x 16' + (1) x 20' | 3" x 3" x  .125"

10'8"

10'8"

5'11"

$3264.88

 

 

==========================================================================

 

The above tables are the pricing on our 2018 specials.

However any size is possible!

Simply follow the outline on our "No Obligation Quotation Page."

We will gladly quote you an engineered kit based on your specifications.

 

 

 

 

Use the link boxes above for more information on this product.
 

Doing it yourself does not mean doing it alone!
Toll Free: 1.844.404.0484

 

 

 

 

Hours of Operation:

Monday-Friday | 8:00 am to 6:00 pm ET*

Saturday | 10:00 am to 4:00 pm ET*

Sunday | Closed

*Except for US & CAN holidays

Home Porch & Patio DIY Kits


*In any case of price or information discrepancy, this web site shall be taken as correct. All prices are subject to change without notice.

Web site pricing  - - In Canada: does not include freight rate up-charges to Newfoundland and Labrador, Vancouver Island, Nunavut, NWT, or the Yukon
Web site pricing  - - In USA: is for delivery within the contiguous US and does not include freight rate up-charges to AK, HI, PR or US Virgin Islands

 

*Some exceptions may apply.
 Click for details

 

 

 Click for the BBB Business Review of this Online Retailer in Orillia ON

 

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