Do-It-Yourself Home, Porch & Patio Kits and Materials

Porch Screening Systems, Insulated Modular Walls, Modular Sunrooms, Screened Enclosures, Aluminum Patio Covers & Window Awnings

 

 
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Aluminum DIY W Pan Patio Cover Kits

W Pan Deck Cover Roofing Systems


Proudly made in U.S. of A.

Build Your Own Aluminum Deck Cover or Carport

 

This "materials supplied" W Pan / V Pan patio cover and carport kit features a roll formed aluminum pan construction and a four sided .050" roll formed aluminum fascia gutter keeping the aesthetic lines clean and simple. Aluminum W-Pan patio covers are often chosen for their strength and durability and come with a welcome price point for the cost conscious homeowner. With this simple locking w-pan design, installation is easy for the do-it-yourselfer. Custom W Pan patio cover designs are available in a 'top only' format. Simply go to our no obligation quote page and we will gladly quote you an engineered kit based on your specifications. Each system is engineered according to your local code requirements!

 


 

 

W Pan Patio Cover & Carport Systems

We have been doing this for over 20 years...
You can be confident with the answers we give.
Know who you are dealing with!

 

Toll Free: 1.844.404.0484

Current Delivery Zones

Our roll formed aluminum W pan systems form a strong,
structurally sound roof as well as a weatherproof barrier protecting
your patio or vehicle from the elements.

 

W Pan to Fascia Gutter

 

Features and Benefits

  • Easy-to-install roll & lock system (list of tools you may need)

  • Will not rust!

  • Painted aluminum finish - baked on enamel for a long lasting finish in all environments and resists scratches, corrosion and fading.

  • Factory painted extruded aluminum beams and posts (Paint Warranty)

  • .050" roll formed fascia gutters available white, bronze, clay, ivory, gray & brown (6 colors)

    W Pan Fascia Gutter Colors
     

  • Aluminum colorsPosts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze

  • Roll formed aluminum roof pans are available in white or ivory

  • Roof pans are 3" tall and 16" wide and come in three thicknesses (.019", .025" and .032")

  • The top carries a 4 sided fascia guttering system. The fascia gutter is 3" wide and 6" tall.

  • Precision stamped fascia corners.

  • W Pans are captured in the top 3" of the fascia gutter. This allows for several connection points of the pan and gutter and leaves a larger channel for water runoff.

  • Other than the odd cleaning this is a no maintenance installation (how to keep your patio cover clean!)

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection

  • All quoted units are designed to meet 2017 IBC standards

  • Available in both wall attached and free-standing configurations

  • Downspouts are included in all quotations

  • All units come with instructions, fascia gutters for all four sides, 16" wide 'W' pans, corners, screws, sealant and scuppers, beams, posts, bottom brackets and hardware internal to the kit!
     

  • Get a No Obligation Quotation... Download: W Pan Patio Cover Quote Form
     

  • Don't hesitate to call us toll free with questions 1.844.404.0484


Special Note:
You will need to know your local live load requirements (lbs./sq.ft. & mph.) as dictated by your city/municipality.
Your local building department is where building permits are issued from. You may or may not need an actual permit for your installation. This responsibility rests with the homeowner. If a permit is required, it is our strong recommendation that you acquire your permit prior to purchase. A few words about permits... <click>

However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. We ask that you acquire the load requirements for your area, so that we can supply you with the 'correct' thickness and configuration of materials for a safe and long lasting installation!

 

 

 

 

W Pan Patio Cover Systems - Popular Sizes

Included: 3" x 16" aluminum roof pans, 4 sides of .050 roll formed aluminum fascia gutter, corner connections, sealant, 1/2" TEK screws, beam, posts, connection hardware, downspout assembly, caulking and touch up paint.   Refer to the load table below for panel spans under load...
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

Quote #641599

  Quote #641600   Quote #641601   Quote #641602
8' Projection
(away from wall)
  10' Projection
(away from wall)
  12' Projection
(away from wall)
  12' Projection
(away from wall)

by

  by   by   by
16' Wide
(along the wall)
  20' Wide
(along the wall)
  24' Wide
(along the wall)
  32' Wide
(along the wall)
             

$1674.86 USD*

  $2330.42 USD*   $3202.15 USD*   $4154.38 USD*
             
Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details


We will be pleased to email you a no obligation quotation you can count on for the size you need!


Click here to get a No 'Obligation' Quotation       Current Delivery Zones



Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

 

 

 

W Pan Top Only Systems - Popular Sizes

Customer will supply the support structure (a set of beam and posts or an existing set of walls).

Included: 3" x 16" aluminum roof pans, 4 sides of .050 roll formed aluminum fascia gutter, corner connections, sealant, 1/2" TEK screws, drain scuppers, caulking and touch up paint. Refer to the load table below for panel spans under load... The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

Quote #641595   Quote #641596   Quote #641597   Quote #641598
8' Projection
(away from wall)
  10' Projection
(away from wall)
  12' Projection
(away from wall)
  12' Projection
(away from wall)

by

  by   by   by
16' Wide
(along the wall)
  20' Wide
(along the wall)
  24' Wide
(along the wall)
  32' Wide
(along the wall)
             
$1330.69 USD*   $1749.33 USD*   $2240.68 USD*   $2948.66 USD*
             
Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details
  Click Here for
Cover Details


We will be pleased to email you a no obligation quotation you can count on for the size you need!


Click here to get a No 'Obligation' Quotation       Current Delivery Zones



Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

 

 

 

Familiarize yourself with our terminologies!

Patio cover terminologies

How to read the table:

 

For example in the table below...
7'5" is how far you can go 'away from the wall' before the .019" thick pan needs to be
supported with a beam & posts - under a 20psf. live load

 

3"  x 16" W Pan - Maximum Pan Spans
Live Load Wind Speed .019" .025" .032"
20 90 7'5" 10'1" 11'1"
30 100 6'6" 8'10" 9'8"
40 120 5'6" 7'6" 8'9"

 

 

 

 

 

 

We have some Top Only and Complete Patio Cover specials listed above...

Don't see your size? No Problem!

Simply follow the outline on our "No Obligation Quotation Page."
We will gladly quote you an engineered kit based on your specifications

 

 

 

 

 

Use the link boxes above for more information on this product.

Doing it yourself does not mean doing it alone!
 

 

 

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