Do-It-Yourself Home, Porch & Patio Kits and Materials

Porch Screening Systems, Insulated Modular Walls, Modular Sunrooms, Screened Enclosures, Aluminum Patio Covers & Window Awnings

 

 
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 NAVIGATION:  Home-Page | Aluminum Patio Covers | Insulated Patio Covers

Insulated Patio Cover Kits

DIY Aluminum Patio Awnings & Deck Covers


Proudly made in U.S. of A.

Insulated Expanded Polystyrene Foam Roof Panels

Virtually maintenance free, our Insulated DIY Patio Cover Systems are crafted to never rust, warp, crack, rot or become infested with insects. Our factory-finished aluminum components retain the original color, gloss and texture longer and better than patio products made of alternate materials. Plus we stand behind our products with a transferable Lifetime Warranty.

Your new EPS core, insulated patio cover kit will prevent any heat transfer to the underside of the unit and keep your new space 10-15 degrees cooler on those extreme summer days while standing strong against the snow loads in those winter months

 

Links & Complete Information
on our Insulated Patio Cover Systems

Insulated EPS Core Patio Cover Kits  

 


 

DIY materials and kits

Strength

Quality

Customization

DIY Installation

Patio Cover Build Difficulty
*Click*

We have been doing this for over 20 years...

 

DESIGN

STRENGTH

» Snap-lock Locking System      » Industry-standard Finish Colors      » Stucco Embossed texture » Limited Lifetime Warranty      » Moisture & Mildew Resistant      » Bonded Aluminum Skins



Our insulated laminated roof panels snap together tightly, forming a strong, structurally sound roof as well as a weatherproof barrier protecting your patio or vehicle from the elements.
Each system is engineered according to your local code requirements and we deliver throughout the contiguous USA!

 

This 'material's supplied' expanded polystyrene (EPS) core insulated roof system provides a combination of strength and clean lines that will add value to your home every single time! Your new patio cover can be specifically designed to accommodate ceiling fans and light fixtures, giving your new outdoor space extra amenities. The understructure for the SMP SmartLok insulated roof panels is made from high-quality structural extruded aluminum.

 

We will be pleased to email you a no obligation quotation you can count on for the size you need!

 

 

This table describes how far a panel can span away from the wall out to the beam & posts assembly
How to read the table: For example... a 3" thick roof panel will span 12'7" away from the wall under a 20 lb. loading

 

Maximum Panel Simple Span Load Table | Rated for 115 mph (or less) wind loading

Roof Thickness

10 psf

20 psf

25 psf

30 psf

35 psf

40 psf

50 psf

3" Thick | .024" Skin

16'

12'7"

11'7"

10'10"

10'1"

9'6"

8'7"

4" Thick | .024" Skin

19'

15'1"

13'8"

12'7"

11'8"

10'11"

9'9"

6" Thick | .024" Skin

22'

18'3"

16'5"

15'

14'

13'1"

11'9"

 

You will need to know your local live load requirements (lbs./sq.ft. & mph.) as dictated by your city/municipality. Your local building department is where building permits are issued from. You may or may not need an actual permit for your installation. This responsibility rests with the homeowner. If a permit is required, it is our strong recommendation that you acquire your permit prior to purchase. A few words about permits... <click>

However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to.

 

Familiarize yourself with our terminologies!

Patio cover terminologies

 


We ask that you acquire the load requirements for your area, so that we can supply you with the 'correct' thickness and configuration of materials for a safe and long lasting installation!

 

 

Insulated Snap Lock Close Up

Things to Know | Insulated Patio Covers...

  • Stain resistant polymer painted finish on aluminum skins.

  • These aluminum skins are permanently laminated & pressure bonded to the EPS (Expanded Polystyrene) foam core

  • Pebble embossed finish - .024" laminated aluminum skin applied to top and bottom creates a durable dual layer system which resists scratches, corrosion and fading.

  • Available in 3", 4" and 6" thicknesses

  • Panel thickness is usually determined by local load requirements and desired panel span.

  • High density 1.5 lb structural expanded polystyrene (EPS) core prevents thermal transfer to the underside of the patio cover and provides the strength needed to accommodate the snow and wind load requirements for your area.

  • Optional 2"x3" T5 aluminum channel can be built into the roof panel so you can support a fan installation.

  • The 'fan beam' allows for electrical wiring to the fan or LED lighting (purchased locally).
    Aluminim Colors

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection

  • Extruded aluminum profiles add to the strength and durability of this high quality materials supplied patio cover

  • The manufacturer reserves the right to send longer / wider than ordered material.
    As a DIY application the DIY customer will make the final cuts on site in order to achieve the desired finished size.
     

  • Color Selection

    • .024" Pebble embossed finish available in white, wheat, sand and eggshell

    • Optional .032" skin available for added strength & durability.

    • Fascia gutters available white, clay or bronze (all colors not available in all sizes)

    • Factory painted extruded aluminum roof profiles, beams and posts

    • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze
       

  • Don't hesitate to call us toll free with questions 1.844.404.0484

 


3" EPS Core Full Patio Cover Systems
A Few Popular Sizes | This is what is Included in each System
:
• 3" thick roof panels each at 4' wide     • Rear extruded aluminum and thermally broken header     • Side extruded aluminum fascias     • Front extruded aluminum gutter     • Extruded aluminum support beam     • Extruded aluminum posts     • Top & bottom post brackets     • Sealant     • Tar tape     • Downspouts     • All necessary 'internal' hardware  and touch up paint

Units designed for up to 30 psf / 115 mph load requirements.

IMPORTANT:  Current Delivery Zones

*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

Quote #641579 8' Projection  (away from wall)

by

16' Wide  (along the wall)   $3148.96 USD* Patio Cover Details
(Click for Layout)
.            
Quote #641580 10' Projection  (away from wall)

by

20' Wide  (along the wall)   $4287.39 USD* Patio Cover Details
(Click for Layout)
.            
Quote #641581 12' Projection  (away from wall)

by

24' Wide  (along the wall)   $5584.71 USD* Patio Cover Details
(Click for Layout)


We will be pleased to email you a no obligation quotation you can count on for the size you need!


Click here to get a 'No Obligation' Quotation       Current Delivery Zones



Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

 

 

3" EPS Core Top Only Patio Cover Systems
A Few Popular Sizes |
This is what is Included in each System
:
• 3" thick roof panels each at 4' wide     • Rear extruded aluminum and thermally broken header     • Side extruded aluminum fascias     • Front extruded aluminum gutter     • Sealant     • Tar tape     • All necessary 'internal' hardware  and touch up paint.
The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.

IMPORTANT:  Current Delivery Zones

*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

 

 

Quote #641567

8' Projection  (away from wall)

by

16' Wide  (along the wall)

 

$2567.27 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641568

8' Projection  (away from wall)

by

20' Wide  (along the wall)

 

$2964.37 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641569

10' Projection  (away from wall)

by

20' Wide  (along the wall)

 

$3490.51 USD*

Patio Cover Details

(Click for Layout)

.            
Quote #641570

10' Projection  (away from wall)

by

24' Wide  (along the wall)

 

$4016.27 USD*

Patio Cover Details

(Click for Layout)

.            
Quote #641571 12' Projection  (away from wall) by 20' Wide  (along the wall)   $4034.05 USD*

Patio Cover Details

(Click for Layout)

.            
Quote #641572 12' Projection  (away from wall) by 24' Wide  (along the wall)   $4616.61 USD*

Patio Cover Details

(Click for Layout)

 

We will be pleased to email you a no obligation quotation you can count on for the size you need!


Click here to get a 'No Obligation' Quotation       Current Delivery Zones



Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

 

 


 

4" EPS Core Full Patio Cover Systems
A Few Popular Sizes |
This is what is Included in each System
:  

• 4" thick roof panels each at 4' wide     • Rear extruded aluminum and thermally broken header     • Side extruded aluminum fascias     • Front extruded aluminum gutter     • Extruded aluminum support beam     • Extruded aluminum posts     • Top & bottom post brackets     • Sealant     • Tar tape     • Downspouts     • All necessary 'internal' hardware  and touch up paint

Units designed for up to 40 psf / 115 mph load requirements.

IMPORTANT:  Current Delivery Zones

*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

 


Quote #641582

8' Projection  (away from wall)

by

16' Wide  (along the wall)

 

$3283.34 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641583

10' Projection  (away from wall)

by

20' Wide  (along the wall)

 

$4501.37 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641584

12' Projection  (away from wall)

by

24' Wide  (along the wall)

 

$5907.17 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641585

14' Projection  (away from wall)

by

32' Wide  (along the wall)

 

$8969.83 USD*

Patio Cover Details
(Click for Layout)

 

We will be pleased to email you a no obligation quotation you can count on for the size you need!


Click here to get a 'No Obligation' Quotation       Current Delivery Zones



Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

 

 

4" EPS Core Top Only Systems
A Few Popular Sizes | This is what is Included in each System
:  
• 4" thick roof panels each at 4' wide     • Rear extruded aluminum and thermally broken header     • Side extruded aluminum fascias     • Front extruded aluminum gutter     • Sealant     • Tar tape     • All necessary 'internal' hardware  and touch up paint.
The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.

IMPORTANT:  Current Delivery Zones

*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

 

 

Quote #641573

8' Projection  away from wall)

by

16' Wide  (along the wall)

 

$2727.12 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641574

8' Projection  (away from wall)

by

20' Wide  (along the wall)

 

$3155.01 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641575

10' Projection  (away from wall)

by

20' Wide  (along the wall)

 

$3750.89 USD*

Patio Cover Details
(Click for Layout)
.            
Quote #641576 10' Projection  (away from wall) by 24' Wide  (along the wall)   $4315.13 USD* Patio Cover Details
(Click for Layout)
.            
Quote #641577 12' Projection  (away from wall) by 20' Wide  (along the wall)   $4332.91 USD* Patio Cover Details
(Click for Layout)
.            
Quote #641578 12' Projection  (away from wall) by 24' Wide  (along the wall)   $4961.66 USD* Patio Cover Details
(Click for Layout)

 

We will be pleased to email you a no obligation quotation you can count on for the size you need!


Click here to get a 'No Obligation' Quotation       Current Delivery Zones



Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

 

 

 

 

 

 

 

DESIGN

* Snap-lock Locking System

* Industry-standard Finish Colors

* Stucco Embossed texture

STRENGTH

* Limited Lifetime Warranty

* Moisture & Mildew Resistant

* Factory-bonded Aluminum Skins

PROTECTION

* 1.5 pound EPS Foam Core

* Superior Insulation Properties

* Meets Current Load Specifications

 

 

 

 

 

Use the links given above for more information on this product.

Doing it yourself does not mean doing it alone!
1.844.404.0484

 

 

.
 
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