Toll Free | 1.844.404.0484


 

                            

Share

Do-It-Yourself Home, Porch & Patio Kits and Materials


Porch Screening Systems, Insulated Modular Walls, Modular Sunrooms,
Screened Enclosures, Aluminum Patio Covers & Window Awnings


From Innovation to Transformation... Doing it yourself does not mean doing it alone!

DIY Applications Designed for the Average Homeowner!

 
Location Tool:  Home-Page | Aluminum Patio Covers | Insulated Patio Covers

Insulated Patio Cover Kits

DIY Aluminum Patio Awnings & Deck Covers


Proudly made in U.S. of A.

Insulated Expanded Polystyrene Foam Roof Panels


 

 

 

We have been doing this for over 18 years...
You can be confident with the answers we give. Know who you are dealing with!

We ship this product nationwide throughout the contiguous USA

Our insulated laminated roof panels snap together tightly, forming a strong, structurally sound roof as well as a weatherproof barrier protecting your patio or vehicle from the elements.

Toll Free: 1.844.404.0484

 

 

Virtually maintenance free, our covers are crafted to never rust, warp, crack, rot or become infested with insects. Our factory-finished aluminum components retain the original color, gloss and texture longer and better than patio products made of alternate materials.
 
DESIGN STRENGTH
Snap-lock Locking System Limited Lifetime Warranty
Industry-standard Finish Colors Moisture & Mildew Resistant
Stucco Embossed texture Bonded Aluminum Skins

Plus we stand behind our products with a transferable Lifetime Warranty. Your new insulated patio cover kit will prevent any heat transfer to the underside of the unit and keep your new space 10-15 degrees cooler on those extreme summer days while standing strong against the snow loads in those winter months.

Each system is engineered according to your local code requirements and we deliver throughout the contiguous USA!

 

This 'material's supplied' expanded polystyrene (EPS) core insulated roof system provides a combination of strength and clean lines that will add value to your home every single time! Your new patio cover can be specifically designed to accommodate ceiling fans and light fixtures, giving your new outdoor space extra amenities. The understructure for the SMP SmartLok insulated roof panels is made from high-quality structural extruded aluminum.

 

Insulated Patio Cover Features and Benefits

  • Easy-to-install snap lock system

  • Here is a list of tools you may need

  • As a materials supplied 'kit' the panels, extruded back-wall channel, side fascia & front gutters, posts & beams may need
    to be trimmed to finished size on site by customer

     

  • Stain resistant polymer painted finish on aluminum skins.

  • These aluminum skins are permanently pressure bonded to the EPS (Expanded Polystyrene) foam core

  • Stucco embossed finish - .024" laminated aluminum skin applied to top and bottom creates a durable dual layer system which resists scratches, corrosion and fading.
     

  • Stucco embossed finish available in white, wheat, sand and eggshell

  • Optional .032" skin available for added strength & durability.

  • Available in 3", 4" and 6" thicknesses
     

  • Panel thickness is usually determined by local load requirements and desired panel span.

  • Factory painted extruded aluminum roof profiles, beams and posts

  • Fascia gutters available white, clay or bronze (all colors not available in all sizes)

  • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze
     

  • Other than the odd cleaning this is a no maintenance installation (how to keep your patio cover clean!)

  • Optional 2"x3" extruded aluminum channel can be built into the roof panel so you can run electrical to and support a fan installation

  • High density 1.5 lb structural expanded polystyrene (EPS) core prevents thermal transfer to the underside of the patio cover and strength to accommodate the snow and wind load requirements for your area.
     

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection
     

  • Extruded aluminum profiles add to the strength and durability of this high quality materials supplied patio cover

  • Downspouts are not included but are an option.

  • Don't hesitate to call us toll free with questions 1.844.404.0484

 

 

 

You will need to know your local (city / municipal building department) live load requirements (lb./sq.ft.) and wind speed requirements (mph.)

Your city building department is where building permits are issued from. You may or may not need an actual permit for your installation, and this is left as the sole responsibility of the homeowner. It is our strong recommendation that you acquire your permit prior to purchase. We can help with that! However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. Even though you may  not require a permit, you will still need to contact them to get your local building code requirements so that we can supply you with the 'correct' materials!

 

 

 

Sample Patio Cover Pricing

We have some Top Only Patio Cover pricing listed below...

Don't see your size? No Problem!        |       (click) Get a 'No Obligation' Quotation (click)

 

We ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered cost
however *some states may incur extra shipping charges.

3" EPS Core Top Only Systems

Top Only | Customer will supply the support structure...
a set of beam and posts or an existing set of walls.


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

8' Projection (away from wall)

16' Wide (along the wall)

Quote #641567

$1690.84 USD*

.        
8' Projection (away from wall) 20' Wide (along the wall) Quote #641568 $1951.79 USD*
.        

10' Projection (away from wall)

20' Wide (along the wall)

Quote #641569 $2244.75 USD*
.        
10' Projection (away from wall) 24' Wide (along the wall) Quote #641570 $2561.04 USD*
.        
12' Projection (away from wall) 20' Wide (along the wall) Quote #641571 $2577.67 USD*
.        
12' Projection (away from wall) 24' Wide (along the wall) Quote #641572 $2940.13 USD*

 

You Get: 3" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Refer to the load table below for panel spans under load...

 

 

 

We ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered cost
however *some states may incur extra shipping charges.

4" EPS Core Top Only Systems

Top Only | Customer will supply the support structure...
a set of beam and posts or an existing set of walls.


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

8' Projection (away from wall)

16' Wide (along the wall)

Quote #641573

$1789.40 USD*

.        
8' Projection (away from wall) 20' Wide (along the wall) Quote #641574 $2069.36 USD*
.        

10' Projection (away from wall)

20' Wide (along the wall)

Quote #641575 $2386.06 USD*
.        
10' Projection (away from wall) 24' Wide (along the wall) Quote #641576 $2726.11 USD*
.        
12' Projection (away from wall) 20' Wide (along the wall) Quote #641577 $2742.73 USD*
.        
12' Projection (away from wall) 24' Wide (along the wall) Quote #641578 $3133.69 USD*

 

You Get: 4" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Refer to the load table below for panel spans under load...

 

 

 

 

The table below describes how far each panel thickness can go away from
the wall until it needs to be supported by a set of beam & posts!

 

Note: 3" Roof thickness simply references the thickness of the panel

 

How to read the table:
For example... a 3" thick roof panel will span 12'7" away from the wall under a 20 lb. load requirement

 

Maximum Panel Simple Span Load Table | Rated for 115 mph (or less) wind loading

 

20 psf

25 psf

30 psf

35 psf

40 psf

50 psf

3" Thick | .024" Skin 12'7" 11'7" 10'10" 10'1" 9'6" 8'7"
4" Thick | .024" Skin 15'1" 13'8" 12'7" 11'8" 10'11" 9'9"
6" Thick | .024" Skin 18'3" 16'5" 15' 14' 13'1" 11'9"

Familiarize yourself with our terminologies!

 

 

 

 

 

We have some Patio Cover System pricing listed below...

Don't see your size? No Problem!        |       (click) Get a 'No Obligation' Quotation (click)

 

We ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered cost
however *some states may incur extra shipping charges.

3" EPS Core Patio Cover Systems

Patio Cover | This system includes the support structure...
beam and posts with connection brackets & hardware.


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

8' Projection (away from wall)

16' Wide (along the wall)

Quote #641579

$2041.45 USD*

.        
10' Projection (away from wall) 20' Wide (along the wall) Quote #641580 $2705.00 USD*
.        

12' Projection (away from wall)

24' Wide (along the wall)

Quote #641581 $3503.76 USD*

 

You Get: 3" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, beam, posts, top & bottom post brackets, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Units designed for up to 30 psf / 115 mph load requirements.

 

 

 

We ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered cost
however *some states may incur extra shipping charges.

4" EPS Core Patio Cover Systems

Patio Cover | This system includes the support structure...
beam and posts with connection brackets & hardware.


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

8' Projection (away from wall)

16' Wide (along the wall)

Quote #641582

$2181.04 USD*

.        
10' Projection (away from wall) 20' Wide (along the wall) Quote #641583 $2933.95 USD*
.        

12' Projection (away from wall)

24' Wide (along the wall)

Quote #641584 $3806.58 USD*
.        

14' Projection (away from wall)

32' Wide (along the wall)

Quote #641585 $5940.25 USD*

 

You Get: 4" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, beam, posts, top & bottom post brackets, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Units designed for up to 40 psf / 115 mph load requirements.

 

 

 

 

 

 

 

 


Doing it yourself does not mean doing it alone!
Toll Free: 1.844.404.0484