 Insulated
Patio Cover Kits
DIY Aluminum Patio Awnings & Deck Covers
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Proudly made in U.S. of A. |
Insulated Expanded Polystyrene Foam Roof Panels
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Insulated
Patio Cover Links / Information... |
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We have been doing this
for over 18 years...
You can be confident with
the answers we give. Know who you are
dealing with!
We ship this product
nationwide throughout the contiguous USA
Our insulated laminated roof
panels snap together tightly,
forming a strong, structurally
sound roof
as well as a
weatherproof barrier protecting
your patio or vehicle from the elements.
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Toll Free: 1.844.404.0484
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Virtually maintenance free, our
covers are crafted to never rust, warp, crack, rot or
become infested with insects. Our
factory-finished aluminum components retain the original
color, gloss and texture longer and better than patio
products made of alternate materials.
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DESIGN |
STRENGTH |
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»Snap-lock
Locking System |
»Limited Lifetime
Warranty |
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»Industry-standard
Finish Colors |
»Moisture & Mildew
Resistant |
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»Stucco
Embossed texture |
»Bonded Aluminum
Skins |
Plus we stand
behind our products with a transferable Lifetime Warranty. Your
new insulated patio cover kit will prevent any heat
transfer to the underside of the unit and keep your
new space 10-15 degrees cooler on those extreme summer
days while standing strong against the
snow loads in
those winter months.
Each system is engineered
according to your local code requirements and we deliver throughout the contiguous USA!
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This 'material's supplied' expanded polystyrene
(EPS) core insulated roof system provides a combination of
strength and clean lines that will add value to your
home
every single time! Your new patio cover can be
specifically designed to accommodate ceiling fans and
light fixtures, giving your new outdoor space extra
amenities. The understructure for the SMP SmartLok
insulated roof panels is made from
high-quality structural extruded aluminum.
Insulated Patio
Cover Features and
Benefits
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Easy-to-install snap lock
system
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Here is a list of tools you may need
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As a materials supplied 'kit'
the panels, extruded back-wall channel, side fascia
& front gutters, posts & beams may need
to be trimmed to finished size on site by customer
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Stain resistant polymer painted finish on aluminum
skins.
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These aluminum skins are permanently pressure
bonded to the EPS (Expanded Polystyrene) foam core
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Stucco embossed finish - .024" laminated
aluminum skin applied to top and bottom creates a durable
dual layer system which resists scratches, corrosion and
fading.
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Stucco embossed finish
available in white, wheat, sand and eggshell
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Optional .032" skin available for added strength
& durability.
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Available in 3", 4" and 6"
thicknesses
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Panel thickness is usually
determined by local load requirements and desired
panel span.
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Factory painted extruded aluminum roof profiles, beams
and posts
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Fascia gutters available white, clay or bronze (all
colors not available in all sizes)
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Posts with wall thicknesses of .078" / .125" gauge extruded aluminum
available in white, ivory or dark bronze
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Other than the odd cleaning this is
a no maintenance installation
(how
to keep your patio cover
clean!)
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Optional 2"x3" extruded aluminum
channel can be built into the roof panel so you can run
electrical to and support a fan installation
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High density 1.5 lb structural
expanded polystyrene (EPS) core prevents thermal
transfer to the underside of the patio cover and
strength to accommodate the snow and wind load
requirements for your area.
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The drop from house wall to the
front of the unit is fixed at
1/4" per foot of
projection
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Extruded aluminum profiles add to
the strength and durability of this high quality
materials supplied patio cover
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Downspouts are not included
but are an option.
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Don't
hesitate to call us toll free with questions
1.844.404.0484
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Insulated
Patio Cover Links / Information... |
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 You will need to know
your local (city / municipal building
department) live load requirements (lb./sq.ft.)
and wind speed requirements (mph.)
Your city building department is
where building permits are issued from. You may or may
not need an actual permit for your installation, and
this is left as the sole responsibility of the
homeowner. It is our strong recommendation that you
acquire your permit prior to purchase. We
can help with that! However, panel thickness, beam placements,
beam size, distance between posts out front... all are a
function of the load (snow
& wind) that your cover will be subject to.
Even though you may not require a
permit, you will still need to contact them to get your
local building code requirements so that we can supply
you with the 'correct' materials! |
Sample Patio Cover Pricing
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We have
some Top Only Patio Cover pricing
listed below...
Don't see your size?
No Problem!
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(click)
Get a 'No Obligation' Quotation
(click)
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We
ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
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3" EPS Core Top Only Systems
Top Only | Customer will supply the
support structure...
a set of beam and posts or an existing set of walls.
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Pay by Visa, Master Card
OR
Save 4% by Cashier's Check |
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8' Projection
(away from wall) |
16' Wide
(along the wall)
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Quote #641567 |
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$1690.84 USD* |
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8' Projection
(away from wall) |
20' Wide
(along the wall) |
Quote #641568 |
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$1951.79 USD* |
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10' Projection
(away from wall)
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20' Wide
(along the wall)
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Quote #641569 |
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$2244.75 USD* |
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10' Projection
(away from wall) |
24' Wide
(along the wall) |
Quote #641570 |
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$2561.04 USD* |
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12' Projection
(away from wall) |
20' Wide
(along the wall) |
Quote #641571 |
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$2577.67 USD* |
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12' Projection
(away from wall) |
24' Wide
(along the wall) |
Quote #641572 |
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$2940.13 USD* |
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You Get:
3" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware and touch up paint.
Refer to the load table
below for panel spans under
load... |
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We
ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
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4" EPS Core Top Only Systems
Top Only | Customer will supply the
support structure...
a set of beam and posts or an existing set of walls.
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Pay by Visa, Master Card
OR
Save 4% by Cashier's Check |
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8' Projection
(away from wall) |
16' Wide
(along the wall)
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Quote #641573 |
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$1789.40 USD* |
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8' Projection
(away from wall) |
20' Wide
(along the wall) |
Quote #641574 |
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$2069.36 USD* |
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10' Projection
(away from wall)
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20' Wide
(along the wall)
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Quote #641575 |
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$2386.06 USD* |
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10' Projection
(away from wall) |
24' Wide
(along the wall) |
Quote #641576 |
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$2726.11 USD* |
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12' Projection
(away from wall) |
20' Wide
(along the wall) |
Quote #641577 |
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$2742.73 USD* |
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12' Projection
(away from wall) |
24' Wide
(along the wall) |
Quote #641578 |
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$3133.69 USD* |
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You Get:
4" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware and touch up paint.
Refer to the load table
below for panel spans under
load... |
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The table below describes how far each panel thickness can go away
from
the wall until it needs to be supported by a set of beam & posts!
Note: 3" Roof thickness simply references the thickness of the panel
How to read the table:
For example... a 3" thick roof
panel will span 12'7" away from the wall under a 20 lb. load requirement
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Maximum Panel Simple Span Load Table
| Rated for 115 mph (or less) wind loading |
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20
psf |
25
psf |
30
psf |
35
psf |
40
psf |
50
psf |
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3" Thick | .024" Skin |
12'7" |
11'7" |
10'10" |
10'1" |
9'6" |
8'7" |
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4" Thick | .024" Skin |
15'1" |
13'8" |
12'7" |
11'8" |
10'11" |
9'9" |
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6" Thick | .024" Skin |
18'3" |
16'5" |
15' |
14' |
13'1" |
11'9" |
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Familiarize yourself with our
terminologies!
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We have
some Patio Cover System pricing
listed below...
Don't see your size?
No Problem!
|
(click)
Get a 'No Obligation' Quotation
(click)
|
We
ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
|
3" EPS Core Patio Cover Systems
Patio Cover |
This system includes the
support structure...
beam and posts with connection brackets &
hardware.
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Pay by Visa, Master Card
OR
Save 4% by Cashier's Check |
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8' Projection
(away from wall) |
16' Wide
(along the wall)
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Quote #641579 |
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$2041.45 USD* |
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10' Projection
(away from wall) |
20' Wide
(along the wall) |
Quote #641580 |
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$2705.00 USD* |
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12' Projection
(away from wall)
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24' Wide
(along the wall)
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Quote #641581 |
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$3503.76 USD* |
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You Get:
3" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter,
beam, posts, top & bottom post brackets, sealant, tar tape, drain scuppers, all necessary 'internal' hardware and touch up paint.
Units designed for up to 30
psf / 115 mph load requirements. |
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We
ship this product, to your home, nation-wide, throughout
the contiguous USA. Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
|
4" EPS Core Patio Cover Systems
Patio Cover |
This system includes the
support structure...
beam and posts with connection brackets &
hardware.
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Pay by Visa, Master Card
OR
Save 4% by Cashier's Check |
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8' Projection
(away from wall) |
16' Wide
(along the wall)
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Quote #641582 |
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$2181.04 USD* |
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10' Projection
(away from wall) |
20' Wide
(along the wall) |
Quote #641583 |
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$2933.95 USD* |
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12' Projection
(away from wall)
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24' Wide
(along the wall)
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Quote #641584 |
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$3806.58 USD* |
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14' Projection
(away from wall)
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32' Wide
(along the wall)
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Quote #641585 |
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$5940.25 USD* |
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You Get:
4" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter,
beam, posts, top & bottom post brackets, sealant, tar tape, drain scuppers, all necessary 'internal' hardware and touch up paint.
Units designed for up to 40 psf / 115 mph load requirements. |
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Insulated
Patio Cover Links / Information... |
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Doing it yourself does not mean doing
it alone!
Toll Free: 1.844.404.0484
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