Insulated
Patio Cover Kits
DIY Aluminum Patio Awnings & Deck Covers
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Proudly made in U.S. of A. |
Insulated Expanded Polystyrene Foam Roof Panels
Virtually maintenance free, our
Insulated DIY Patio Cover Systems are crafted to never rust, warp, crack, rot or
become infested with insects. Our
factory-finished aluminum components retain the original
color, gloss and texture longer and better than patio
products made of alternate materials. Plus we stand
behind our products with a transferable Lifetime Warranty.
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Your
new EPS core, insulated patio cover kit will prevent any heat
transfer to the underside of the unit and keep your
new space 10-15 degrees cooler on those extreme summer
days while standing strong against the
snow loads
in those winter months
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Links
& Complete Information
on our Insulated Patio Cover Systems |
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Strength
Quality
Customization
DIY Installation |

*Click* |
We have been doing this
for over 20 years...
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DESIGN |
STRENGTH |
» Snap-lock
Locking System » Industry-standard
Finish Colors » Stucco
Embossed texture |
» Limited Lifetime
Warranty
» Moisture & Mildew
Resistant » Bonded Aluminum
Skins |
Our insulated laminated roof
panels snap together tightly,
forming a strong, structurally
sound roof
as well as a
weatherproof barrier protecting
your patio or vehicle from the elements.
Each system is engineered
according to your local code requirements and we deliver throughout the contiguous USA!
This 'material's supplied' expanded polystyrene
(EPS) core insulated roof system provides a combination of
strength and clean lines that will add value to your
home
every single time! Your new patio cover can be
specifically designed to accommodate ceiling fans and
light fixtures, giving your new outdoor space extra
amenities. The understructure for the SMP SmartLok
insulated roof panels is made from
high-quality structural extruded aluminum.
We will be pleased to
email you a no obligation quotation
you can count on for the size you need!
This table describes how far a
panel can span away from the
wall out to the beam & posts
assembly
How to read the table: For
example... a 3" thick roof panel
will span 12'7" away from the
wall under a 20 lb. loading
Maximum Panel
Simple Span Load Table | Rated for 115 mph (or less) wind
loading |
Roof Thickness |
10 psf |
20 psf |
25 psf |
30 psf |
35 psf |
40 psf |
50 psf |
3" Thick | .024" Skin |
16' |
12'7" |
11'7" |
10'10" |
10'1" |
9'6" |
8'7" |
4" Thick | .024" Skin |
19' |
15'1" |
13'8" |
12'7" |
11'8" |
10'11" |
9'9" |
6" Thick | .024" Skin |
22' |
18'3" |
16'5" |
15' |
14' |
13'1" |
11'9" |
You will
need to know your local live
load requirements (lbs./sq.ft. &
mph.) as dictated by your
city/municipality. Your
local building department is
where building permits are
issued from. You may or may not
need an actual permit for your
installation. This
responsibility rests with the
homeowner. If a permit is
required, it is our strong
recommendation that you acquire
your permit prior to purchase.
A few words about permits...
<click>
However, panel thickness, beam
placements, beam size, distance
between posts out front... all
are a function of the load (snow
& wind) that your cover
will be subject to. |
Familiarize yourself with our
terminologies!
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We ask that you acquire the load requirements
for your area, so that we can supply
you with the 'correct' thickness and configuration of materials
for a safe and long lasting installation! |

Things to Know |
Insulated Patio Covers...
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Stain resistant polymer painted
finish on aluminum skins.
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These aluminum skins are
permanently laminated & pressure bonded to the EPS
(Expanded Polystyrene) foam core
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Pebble embossed finish - .024"
laminated aluminum skin applied to top and bottom
creates a durable dual layer system which resists
scratches, corrosion and fading.
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Available in 3", 4" and 6"
thicknesses
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Panel thickness is usually
determined by local load requirements and desired
panel span.
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High density 1.5 lb structural
expanded polystyrene (EPS) core prevents thermal
transfer to the underside of the patio cover and
provides the strength needed to accommodate the snow and wind load
requirements for your area.
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Optional 2"x3" T5 aluminum
channel can be built into the roof panel so you can
support a fan installation.
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The 'fan beam' allows for
electrical wiring to the fan or LED lighting
(purchased locally).

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The drop from house wall to the
front of the unit is fixed at
1/4" per foot of
projection
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Extruded aluminum profiles add to
the strength and durability of this high quality
materials supplied patio cover
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The manufacturer reserves the
right to send longer / wider than ordered material.
As a DIY application the DIY customer will make the
final cuts on site in order to achieve the desired
finished size.
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Color
Selection
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.024" Pebble embossed finish
available in white, wheat, sand and eggshell
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Optional .032" skin available for added strength
& durability.
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Fascia gutters available white, clay or bronze (all
colors not available in all sizes)
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Factory painted extruded aluminum roof profiles, beams
and posts
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Posts with wall thicknesses of .078" / .125" gauge extruded aluminum
available in white, ivory or dark bronze
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Don't
hesitate to call us toll free with questions
1.844.404.0484
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3" EPS Core Full Patio Cover
Systems
A Few Popular Sizes |
This is what is Included in each System:
3" thick roof panels each at 4' wide
Rear extruded aluminum and thermally broken header
Side extruded aluminum fascias Front extruded
aluminum gutter Extruded aluminum support beam
Extruded aluminum posts Top & bottom post brackets
Sealant Tar tape Downspouts
All necessary 'internal' hardware and touch up paint
Units designed for up to 30 psf / 115 mph load requirements.
IMPORTANT:
Current Delivery Zones
*Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
3" EPS Core
Top Only Patio Cover Systems
A Few Popular Sizes |
This is what is Included in each System:
3" thick roof panels each at 4' wide
Rear extruded aluminum and thermally broken header
Side extruded aluminum fascias Front extruded
aluminum gutter Sealant
Tar tape All necessary 'internal' hardware and touch up paint.
The
purchase of a top only system transfers the onus
of support structure and engineering standards
to the customer.
IMPORTANT:
Current Delivery Zones
*Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
Quote #641567 |
8' Projection
(away from wall) |
by |
16' Wide
(along the wall) |
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$2567.27 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641568 |
8' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$2964.37 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641569 |
10' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$3490.51 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641570 |
10' Projection
(away from wall) |
by |
24' Wide
(along the wall) |
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$4016.27 USD* |
Patio Cover
Details
(Click for
Layout) |
. |
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Quote #641571 |
12' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$4034.05 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641572 |
12' Projection
(away from wall) |
by |
24' Wide
(along the wall) |
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$4616.61 USD* |
Patio
Cover
Details
(Click for
Layout) |
We will be pleased to
email you a no obligation
quotation you can count on for the size you
need!
Click
here to get a 'No Obligation' Quotation
Current
Delivery Zones

Pay by Visa, Master Card
OR
Save 4% by Cashier's Check |

4" EPS Core
Full Patio Cover Systems
A Few Popular Sizes |
This is what is Included in each System:
4" thick roof panels each at 4' wide
Rear extruded aluminum and thermally broken header
Side extruded aluminum fascias Front extruded
aluminum gutter Extruded aluminum support beam
Extruded aluminum posts Top & bottom post brackets
Sealant Tar tape Downspouts
All necessary 'internal' hardware and touch up paint
Units designed for up to 40 psf / 115 mph load requirements.
IMPORTANT:
Current Delivery Zones
*Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
Quote #641582 |
8' Projection
(away from wall) |
by |
16' Wide
(along the wall) |
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$3283.34 USD* |
Patio
Cover
Details
(Click for
Layout) |
. |
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Quote #641583 |
10' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$4501.37 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #641584 |
12' Projection
(away from wall) |
by |
24' Wide
(along the wall) |
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$5907.17 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641585 |
14' Projection
(away from wall) |
by |
32' Wide
(along the wall) |
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$8969.83 USD* |
Patio
Cover
Details
(Click for
Layout) |
We will be pleased to
email you a no obligation
quotation you can count on for the size you
need!
Click
here to get a 'No Obligation' Quotation
Current
Delivery Zones

Pay by Visa, Master Card
OR
Save 4% by Cashier's Check |
4" EPS Core
Top Only Systems
A Few Popular Sizes |
This is what is Included in each System:
4" thick roof panels each at 4' wide
Rear extruded aluminum and thermally broken header
Side extruded aluminum fascias Front extruded
aluminum gutter Sealant
Tar tape All necessary 'internal' hardware and touch up paint.
The
purchase of a top only system transfers the onus
of support structure and engineering standards
to the customer.
IMPORTANT:
Current Delivery Zones
*Pricing is given as the delivered
cost however
*some states may incur extra shipping charges.
Quote #641573 |
8' Projection away from wall) |
by |
16' Wide
(along the wall) |
|
$2727.12 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #641574 |
8' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$3155.01 USD* |
Patio Cover
Details
(Click for
Layout) |
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Quote #641575 |
10' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$3750.89 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641576 |
10' Projection
(away from wall) |
by |
24' Wide
(along the wall) |
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$4315.13 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641577 |
12' Projection
(away from wall) |
by |
20' Wide
(along the wall) |
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$4332.91 USD* |
Patio
Cover
Details
(Click for
Layout) |
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Quote #641578 |
12' Projection
(away from wall) |
by |
24' Wide
(along the wall) |
|
$4961.66 USD* |
Patio
Cover
Details
(Click for
Layout) |
We will be pleased to
email you a no obligation
quotation you can count on for the size you
need!
Click
here to get a 'No Obligation' Quotation
Current
Delivery Zones

Pay by Visa, Master Card
OR
Save 4% by Cashier's Check |

Links
& Complete Information
on our Insulated Patio Cover Systems
|

|
Strength
Quality
Customization
DIY Installation |

*Click* |
We will be pleased to
email you a no obligation quotation
you can count on for the size you need!
|
DESIGN
* Snap-lock Locking
System
* Industry-standard
Finish Colors
* Stucco Embossed texture |
STRENGTH
* Limited Lifetime
Warranty
* Moisture & Mildew
Resistant
* Factory-bonded Aluminum
Skins |
PROTECTION
* 1.5 pound EPS Foam
Core
* Superior Insulation
Properties
* Meets Current
Load Specifications |
|
Use the links
given above for more information on this
product.
Doing it yourself does not mean doing
it alone!
1.844.404.0484
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