Do-It-Yourself Home, Porch & Patio Kits and Materials

Porch Screening Systems, Insulated Modular Walls, Modular Sunrooms, Screened Enclosures, Aluminum Patio Covers & Window Awnings

 

 
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 NAVIGATION:  Home-Page | Aluminum Patio Covers | Insulated Patio Covers

Insulated Patio Cover Kits

DIY Aluminum Patio Awnings & Deck Covers


Proudly made in U.S. of A.

Insulated Expanded Polystyrene Foam Roof Panels


Virtually maintenance free, our covers are crafted to never rust, warp, crack, rot or become infested with insects. Our factory-finished aluminum components retain the original color, gloss and texture longer and better than patio products made of alternate materials. Plus we stand behind our products with a transferable Lifetime Warranty. Your new insulated patio cover kit will prevent any heat transfer to the underside of the unit and keep your new space 10-15 degrees cooler on those extreme summer days while standing strong against the snow loads in those winter months

 

 

DESIGN STRENGTH

We have been doing this for over 20 years...
You can be confident with the answers we give.
Know who you are dealing with!

 

Toll Free: 1.844.404.0484

» Snap-lock Locking System » Limited Lifetime Warranty
» Industry-standard Finish Colors » Moisture & Mildew Resistant
» Stucco Embossed texture » Bonded Aluminum Skins

 

Our insulated laminated roof panels snap together tightly, forming a strong, structurally sound roof as well as a weatherproof barrier protecting your patio or vehicle from the elements.
Each system is engineered according to your local code requirements and we deliver throughout the contiguous USA!

 

This 'material's supplied' expanded polystyrene (EPS) core insulated roof system provides a combination of strength and clean lines that will add value to your home every single time! Your new patio cover can be specifically designed to accommodate ceiling fans and light fixtures, giving your new outdoor space extra amenities. The understructure for the SMP SmartLok insulated roof panels is made from high-quality structural extruded aluminum.

 

Insulated Snap Lock Close Up

Insulated Patio Cover Features and Benefits

  • Easy-to-install snap lock system

  • Here is a list of tools you may need

  • As a materials supplied 'kit' the panels, extruded back-wall channel, side fascia & front gutters, posts & beams may need
    to be trimmed to finished size on site by customer

     

  • Stain resistant polymer painted finish on aluminum skins.

  • These aluminum skins are permanently laminated & pressure bonded to the EPS (Expanded Polystyrene) foam core

  • Pebble embossed finish - .024" laminated aluminum skin applied to top and bottom creates a durable dual layer system which resists scratches, corrosion and fading.
     

  • Insulated Panel ColorsPebble embossed finish available in white, wheat, sand and eggshell

  • Optional .032" skin available for added strength & durability.

  • Available in 3", 4" and 6" thicknesses
     

  • Panel thickness is usually determined by local load requirements and desired panel span.

  • Factory painted extruded aluminum roof profiles, beams and posts

  • Fascia gutters available white, clay or bronze (all colors not available in all sizes)

  • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze
     

  • Other than the odd cleaning this is a no maintenance installation (how to keep your patio cover clean!)Patio Cover Frame Colors

  • Optional 2"x3" T5 aluminum channel can be built into the roof panel so you can run electrical to and support a fan installation

  • High density 1.5 lb structural expanded polystyrene (EPS) core prevents thermal transfer to the underside of the patio cover and
    strength to accommodate the snow and wind load requirements for your area.
     

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection
     

  • Extruded aluminum profiles add to the strength and durability of this high quality materials supplied patio cover

  • 6 pc. downspout assemblies are not included in pricing below but will be in your individual quotation

  • Don't hesitate to call us toll free with questions 1.844.404.0484

 

 

3" EPS Core Patio Cover Systems - Popular Sizes

Included: 3" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, beam, posts, top & bottom post brackets, sealant, tar tape, downspouts, all necessary 'internal' hardware  and touch up paint. Units designed for up to 30 psf / 115 mph load requirements.
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

 

Quote #641579   Quote #641580   Quote #641581

You probably do not see the size
you need. No Problem!
 

IMPORTANT:  Current Delivery Zones

 


Pay by Visa, Master Card OR Save 4% by Cashier's Check

8' Projection
(away from wall)

 

10' Projection
(away from wall)

 

12' Projection
(away from wall)

X

. X  

X

16' Wide
(along the wall)

 

20' Wide
(along the wall)

 

24' Wide
(along the wall)

         

$3148.96 USD*

 

$4287.39 USD*

 

$5584.71 USD*

         

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

 

 

 

3" EPS Core Top Only Cover - Popular Sizes

Customer will supply the support structure (a set of beam and posts or an existing set of walls).
 

Included: 3" thick roof panels each at 4' wide, rear thermally broken extruded header, side fascias, &front gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Refer to the load table below for panel spans under load... The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

 

Quote #641567

 

Quote #641568

 

Quote #641569

 

Quote #641570

 

Quote #641571

 

Quote #641572

8' Projection
(away from wall)

 

8' Projection
(away from wall)

  10' Projection
(away from wall)

 

10' Projection
(away from wall)

 

12' Projection

(away from wall)

 

12' Projection
(away from wall)

X

 

X

 

X

 

X   X   X

16' Wide
(along the wall)

 

20' Wide
(along the wall)

 

20' Wide
(along the wall)

 

24' Wide
(along the wall)

 

20' Wide
(along the wall)

 

24' Wide
(along the wall)

                     

$2567.27 USD*

 

$2964.37 USD*

  $3490.51 USD*  

$4016.27 USD*

 

 $4034.05 USD*

 

$4616.61 USD*


Patio Cover Details
(Click for Layout)

 
Patio Cover Details
(Click for Layout)
 
Patio Cover Details

(Click for Layout)

 


Patio Cover Details

(Click for Layout)

 


Patio Cover Details

(Click for Layout)

 


Patio Cover Details

(Click for Layout)

 

You probably do not see the size you need. No Problem!

 


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

IMPORTANT:
 Current Delivery Zones

 


 


 

 

 

4" EPS Core Patio Cover Systems - Popular Sizes

Included: 4" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, beam, posts, top & bottom post brackets, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Units designed for up to 40 psf / 115 mph load requirements.
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

 

Quote #641582   Quote #641583   Quote #641584   Quote #641585

You probably do not see the size
you need. No Problem!
 

IMPORTANT:  Current Delivery Zones

 


Pay by Visa, Master Card OR Save 4% by Cashier's Check

8' Projection
(away from wall)

 

10' Projection
(away from wall)

 

12' Projection
(away from wall)

 

14' Projection
(away from wall)

X

  X   X   X

16' Wide
(along the wall)

 

20' Wide
(along the wall)

 

24' Wide
(along the wall)

 

32' Wide
(along the wall)

             

$3283.34 USD*

 

$4501.37 USD*

  $5907.17 USD*  

$8969.83 USD*

             

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

 

 

 

4" EPS Core Top Only Systems - Popular Sizes

Customer will supply the support structure (a set of beam and posts or an existing set of walls).
 

Included: 4" thick roof panels each at 4' wide, rear thermally broken extruded header, side fascias, &front gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Refer to the load table below for panel spans under load... The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.
*Pricing is given as the delivered cost however *some states may incur extra shipping charges.

IMPORTANT:  Current Delivery Zones

 

 

Quote #641573   Quote #641574   Quote #641575   Quote #641576   Quote #641577   Quote #641578

8' Projection
(away from wall)

 

8' Projection
(away from wall)

 

10' Projection
(away from wall)

 

10' Projection
(away from wall)

 

12' Projection

(away from wall)

 

12' Projection
(away from wall)

X   X   X   X   X   X

16' Wide
(along the wall)

 

20' Wide
(along the wall)

 

20' Wide
(along the wall)

 

24' Wide
(along the wall)

 

20' Wide
(along the wall)

 

24' Wide
(along the wall)

                     

$2727.12 USD*

 

$3155.01 USD*

 

$3750.89 USD*

 

$4315.13 USD*

 

 $4332.91 USD*

 

$4961.66 USD*

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

Patio Cover Details
(Click for Layout)

 

You probably do not see the size you need. No Problem!

 
Pay by Visa, Master Card OR Save 4% by Cashier's Check
 

IMPORTANT:
 Current Delivery Zones

 

 

 

This table describes how far a panel can span away from the wall out to the beam & posts assembly

How to read the table: For example... a 3" thick roof panel will span 12'7" away from the wall under a 20 lb. loading

 

Maximum Panel Simple Span Load Table | Rated for 115 mph (or less) wind loading

Roof Thickness

10 psf

20 psf

25 psf

30 psf

35 psf

40 psf

50 psf

3" Thick | .024" Skin 16' 12'7" 11'7" 10'10" 10'1" 9'6" 8'7"
4" Thick | .024" Skin 19' 15'1" 13'8" 12'7" 11'8" 10'11" 9'9"
6" Thick | .024" Skin 22' 18'3" 16'5" 15' 14' 13'1" 11'9"

 

 

We cannot give pricing over the phone, BUT...
*Click Here to Know What We Need to Quote Your Project*

Familiarize yourself with our terminologies!

 

Patio Cover Terminology

 

 

 


 

 


 

 

Getting a PermitYou will need to know your local (city / municipal building department) live load requirements (lb./sq.ft.) and wind speed requirements (mph.)

Your city building department is where building permits are issued from. You may or may not need an actual permit for your installation. This responsibility rests with the homeowner. It is our strong recommendation that you acquire your permit prior to purchase. We can help with that! However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. Though you may  not require a permit, we ask that you acquire the load requirements for your area, so that we can supply you with the 'correct' thickness and configuration of materials!

 

 

We cannot give pricing over the phone, BUT...
*Click Here to Know What We Need to Quote Your Project*

 

Links & Complete Information
on our Insulated Patio Cover Systems

 


 

DIY materials and kits
 

Strength

Quality

Customization

DIY Installation

Patio Cover Build Difficulty
*Click*

 

 

             DESIGN
  • Snap-lock Locking System
  • Industry-standard Finish Colors
  • Stucco Embossed texture
           STRENGTH
  • Limited Lifetime Warranty
  • Moisture & Mildew Resistant
  • Factory-bonded Aluminum Skins
         PROTECTION
  • 1.5 pound EPS Foam Core
  • Superior Insulation Properties
  • Meets Current Load Specifications

 

 

 

The manufacturer reserves the right to send longer / wider than ordered material. As a DIY application the DIY customer will make the final cuts on site in order to achieve the desired finished size.

 

 

 

 

Use the links given above for more information on this product.

Doing it yourself does not mean doing it alone!
1.844.404.0484

 

 

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*In any case of price or information discrepancy, this web site shall be taken as correct. All prices are subject to change without notice.
Web site pricing  - - In USA: is for delivery within the contiguous US and does not include freight rate up-charges to AK, HI, PR or US Virgin Islands


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