Do-It-Yourself Home, Porch & Patio Kits and Materials

Porch Screening Systems, Insulated Modular Walls, Modular Sunrooms, Screened Enclosures, Aluminum Patio Covers & Window Awnings

 

 
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 NAVIGATION:  Home-Page | Aluminum Patio Covers | Insulated Patio Covers

Insulated Patio Cover Kits

DIY Aluminum Patio Awnings & Deck Covers


Proudly made in U.S. of A.

Insulated Expanded Polystyrene Foam Roof Panels


Virtually maintenance free, our covers are crafted to never rust, warp, crack, rot or become infested with insects. Our factory-finished aluminum components retain the original color, gloss and texture longer and better than patio products made of alternate materials. Plus we stand behind our products with a transferable Lifetime Warranty. Your new insulated patio cover kit will prevent any heat transfer to the underside of the unit and keep your new space 10-15 degrees cooler on those extreme summer days while standing strong against the snow loads in those winter months

 

 

DESIGN STRENGTH

We have been doing this for over 20 years...
You can be confident with the answers we give.
Know who you are dealing with!

 

Toll Free: 1.844.404.0484

» Snap-lock Locking System » Limited Lifetime Warranty
» Industry-standard Finish Colors » Moisture & Mildew Resistant
» Stucco Embossed texture » Bonded Aluminum Skins

 

Our insulated laminated roof panels snap together tightly, forming a strong, structurally sound roof as well as a weatherproof barrier protecting your patio or vehicle from the elements.
Each system is engineered according to your local code requirements and we deliver throughout the contiguous USA!

 

This 'material's supplied' expanded polystyrene (EPS) core insulated roof system provides a combination of strength and clean lines that will add value to your home every single time! Your new patio cover can be specifically designed to accommodate ceiling fans and light fixtures, giving your new outdoor space extra amenities. The understructure for the SMP SmartLok insulated roof panels is made from high-quality structural extruded aluminum.

 

Insulated Patio Cover Features and Benefits

  • Easy-to-install snap lock system

  • Here is a list of tools you may need

  • As a materials supplied 'kit' the panels, extruded back-wall channel, side fascia & front gutters, posts & beams may need
    to be trimmed to finished size on site by customer

     

  • Stain resistant polymer painted finish on aluminum skins.

  • These aluminum skins are permanently laminated & pressure bonded to the EPS (Expanded Polystyrene) foam core

  • Pebble embossed finish - .024" laminated aluminum skin applied to top and bottom creates a durable dual layer system which resists scratches, corrosion and fading.
     

  • Pebble embossed finish available in white, wheat, sand and eggshell

  • Optional .032" skin available for added strength & durability.

  • Available in 3", 4" and 6" thicknesses
     

  • Panel thickness is usually determined by local load requirements and desired panel span.

  • Factory painted extruded aluminum roof profiles, beams and posts

  • Fascia gutters available white, clay or bronze (all colors not available in all sizes)

  • Posts with wall thicknesses of .078" / .125" gauge extruded aluminum available in white, ivory or dark bronze
     

  • Other than the odd cleaning this is a no maintenance installation (how to keep your patio cover clean!)

  • Optional 2"x3" T5 aluminum channel can be built into the roof panel so you can run electrical to and support a fan installation

  • High density 1.5 lb structural expanded polystyrene (EPS) core prevents thermal transfer to the underside of the patio cover and
    strength to accommodate the snow and wind load requirements for your area.
     

  • The drop from house wall to the front of the unit is fixed at 1/4" per foot of projection
     

  • Extruded aluminum profiles add to the strength and durability of this high quality materials supplied patio cover

  • 6 pc. downspout assemblies are not included in pricing below but will be in your individual quotation

  • Don't hesitate to call us toll free with questions 1.844.404.0484

 

 

3" EPS Core Top Only Systems - Popular Sizes

Customer will supply the support structure (a set of beam and posts or an existing set of walls).
 

Included: 3" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Refer to the load table below for panel spans under load...
 

*We ship this product, to your home, nation-wide, throughout the contiguous USA. Pricing is given as the delivered cost however *some states may incur extra shipping charges.

 

8' Projection
(away from wall)

X

16' Wide
(along the wall)

Quote #641567

 

10' Projection
(away from wall)

X

24' Wide
(along the wall)

Quote #641570

Patio Cover Details

.

$2661.85 USD*

$2555.37 USD*

 

Patio Cover Details

 

$4091.46 USD*

$3927.80 USD*

.

 

 

 

 

 

 

 

 

8' Projection
(away from wall)

X

20' Wide
(along the wall)

Quote #641568

 

12' Projection

(away from wall)

X

20' Wide
(along the wall)

Quote #641571

Patio Cover Details

.

$3115.90 USD*

$2991.26 USD*

 

Patio Cover Details

 

$4078.17 USD*

 $3915.04 USD*

.

 

 

 

 

 

 

 

 

10' Projection
(away from wall)

X

20' Wide
(along the wall)

Quote #641569

 

12' Projection
(away from wall)

X

24' Wide
(along the wall)

Quote #641572

Patio Cover Details

.

$3573.03 USD*

$3430.11 USD*

 

Patio Cover Details

 

$4683.82 USD*

$4496.47 USD*

 

You probably do not see the size you need. No Problem!

 


Pay by Visa, Master Card OR Save 4% by Cashier's Check

 


 


 

 

 

4" EPS Core Top Only Systems - Popular Sizes

Customer will supply the support structure (a set of beam and posts or an existing set of walls).
 

Included: 4" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Refer to the load table below for panel spans under load...
 

*We ship this product, to your home, nation-wide, throughout the contiguous USA. Pricing is given as the delivered cost however *some states may incur extra shipping charges.

 

8' Projection
(away from wall)

X

16' Wide
(along the wall)

Quote #641573

 

10' Projection
(away from wall)

X

24' Wide
(along the wall)

Quote #641576

Patio Cover Details

.

$2820.92 USD*

$2708.08 USD*

 

Patio Cover Details

 

$4358.06 USD*

$4183.74 USD*

.

 

 

 

 

 

 

 

 

8' Projection
(away from wall)

X

20' Wide
(along the wall)

Quote #641574

 

12' Projection

(away from wall)

X

20' Wide
(along the wall)

Quote #641577

Patio Cover Details

. $3305.70 USD*

$3173.47 USD*

 

Patio Cover Details

 

$4344.76 USD*

 $4170.97 USD*

.

 

 

 

 

 

 

 

 

10' Projection
(away from wall)

X

20' Wide
(along the wall)

Quote #641575

 

12' Projection
(away from wall)

X

24' Wide
(along the wall)

Quote #641578

Patio Cover Details

. $3801.23 USD*

$3649.18 USD*

 

Patio Cover Details

 

$5027.75 USD*

$4826.64 USD*

 

You probably do not see the size you need. No Problem!

 
Pay by Visa, Master Card OR Save 4% by Cashier's Check

 

 

 

This table describes how far a panel can span away from the wall out to the beam & posts assembly

How to read the table: For example... a 3" thick roof panel will span 12'7" away from the wall under a 20 lb. loading

 

Maximum Panel Simple Span Load Table | Rated for 115 mph (or less) wind loading

Roof Thickness

10 psf

20 psf

25 psf

30 psf

35 psf

40 psf

50 psf

3" Thick | .024" Skin 16' 12'7" 11'7" 10'10" 10'1" 9'6" 8'7"
4" Thick | .024" Skin 19' 15'1" 13'8" 12'7" 11'8" 10'11" 9'9"
6" Thick | .024" Skin 22' 18'3" 16'5" 15' 14' 13'1" 11'9"

 

 

We cannot give pricing over the phone, BUT...
*Click Here to Know What We Need to Quote Your Project*

Familiarize yourself with our terminologies!

 

 

 

 

3" EPS Core Patio Cover Systems - Popular Sizes

 

Included: 3" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, beam, posts, top & bottom post brackets, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Units designed for up to 30 psf / 115 mph load requirements.
 

*We ship this product, to your home, nation-wide, throughout the contiguous USA. Pricing is given as the delivered cost however *some states may incur extra shipping charges.

 

8' Projection
(away from wall)

X

16' Wide
(along the wall)

Quote #641579

 

12' Projection
(away from wall)

X

24' Wide
(along the wall)

Quote #641581

Patio Cover Details

.

$3204.68 USD*

$3076.50 USD*

 

Patio Cover Details

  $5576.89 USD*

$5353.81 USD*

.

 

 

 

 

 

 

 

 

10' Projection
(away from wall)

X

20' Wide
(along the wall)

Quote #641580

 

   

 

 

Patio Cover Details

. $4297.26 USD*

$4125.37 USD*

 

   

 

 

 

You probably do not see the size you need. No Problem!

 
Pay by Visa, Master Card OR Save 4% by Cashier's Check

 


 

 


 

4" EPS Core Patio Cover Systems - Popular Sizes

 

Included: 4" thick roof panels each at 4' wide, rear extruded and thermally broken header, side extruded fascias, front extruded gutter, beam, posts, top & bottom post brackets, sealant, tar tape, drain scuppers, all necessary 'internal' hardware  and touch up paint. Units designed for up to 40 psf / 115 mph load requirements.
 

*We ship this product, to your home, nation-wide, throughout the contiguous USA. Pricing is given as the delivered cost however *some states may incur extra shipping charges.

 

8' Projection
(away from wall)

X

16' Wide
(along the wall)

Quote #641582

 

12' Projection
(away from wall)

X

24' Wide
(along the wall)

Quote #641584

Patio Cover Details

.

$3369.52 USD*

$3234.73 USD*

 

Patio Cover Details

  $5898.21 USD* $5662.28 USD*

.

 

 

 

 

 

 

 

 

10' Projection
(away from wall)

X

20' Wide
(along the wall)

Quote #641583

 

14' Projection
(away from wall)

X

32' Wide
(along the wall)

Quote #641585

Patio Cover Details

. $4541.43 USD*

$4359.77 USD*

 

Patio Cover Details

  $9046.44 USD*

$8684.58 USD*

 

You probably do not see the size you need. No Problem!

 
Pay by Visa, Master Card OR Save 4% by Cashier's Check
 

 

 

 

You will need to know your local (city / municipal building department) live load requirements (lb./sq.ft.) and wind speed requirements (mph.)

Your city building department is where building permits are issued from. You may or may not need an actual permit for your installation. This responsibility rests with the homeowner. It is our strong recommendation that you acquire your permit prior to purchase. We can help with that! However, panel thickness, beam placements, beam size, distance between posts out front... all are a function of the load (snow & wind) that your cover will be subject to. Though you may  not require a permit, we ask that you acquire the load requirements for your area, so that we can supply you with the 'correct' thickness and configuration of materials!

 

 

We cannot give pricing over the phone, BUT...
*Click Here to Know What We Need to Quote Your Project*

 

Links & Complete Information
on our Insulated Patio Cover Systems

 


 

DIY materials and kits
 

Strength

Quality

Customization

DIY Installation


*Click*

 

 

             DESIGN
  • Snap-lock Locking System
  • Industry-standard Finish Colors
  • Stucco Embossed texture
           STRENGTH
  • Limited Lifetime Warranty
  • Moisture & Mildew Resistant
  • Factory-bonded Aluminum Skins
         PROTECTION
  • 1.5 pound EPS Foam Core
  • Superior Insulation Properties
  • Meets Current Load Specifications

 

 

 

The manufacturer reserves the right to send longer / wider than ordered material. As a DIY application the DIY customer will make the final cuts on site in order to achieve the desired finished size.

 

 

 

 

Use the links given above for more information on this product.

Doing it yourself does not mean doing it alone!
1.844.404.0484

 

 

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Web site pricing  - - In USA: is for delivery within the contiguous US and does not include freight rate up-charges to AK, HI, PR or US Virgin Islands


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